The Role of Coatings in the Automotive Manufacturing Process

The automotive manufacturing industry continues to be a very important one as it ensures that people have access to the vehicles they need for transportation. As there is a continued demand for new vehicles in the industry today, it is very important that manufacturers are able to keep up. One of the ways that they can do this is by investing in industrial coating services for their heavy equipment and machinery. Industrial coatings play an important role in the overall automotive manufacturing process.

Prevent Corrosion

One of the largest challenges and risks that can come with any type of industrial equipment is corrosion. Rusting can be a very serious issue as it is hard to control once it stops. If it gets bad enough, it can affect the gears and structural support of the equipment. When you invest in a new piece of equipment for your manufacturing process, adding a coating can help you prevent corrosion and rust from occurring, which can help you avoid more serious repair needs.

Proper Lubrication

Any major type of industrial equipment will need to be properly lubricated. When using this equipment, the heavy gears will continue to work, get hot, and work hard. If they are not properly lubricated, this will quickly cause wear and tear. Because of this, investing in dry film lubricant coating can be a great option. When you have this coating placed, it can help keep the equipment lubricated and protected, which can allow you to avoid more significant issues in the future.

 Noise and Squeak Management

When it comes to preventing a breakdown of equipment in the auto manufacturing industry, you are likely most concerned with protecting the gears and other parts of the equipment. However, the manufacturing industry also needs to be concerned with noises and squeaks when using the equipment. While sharp noises and squeaks are an indication of stress on the equipment, they can also be hard for an employee to deal with throughout the day. When investing in noise and squeak reduction coatings, you can drastically reduce the noise that is produced.

Ensure Compliance with Warranty and Lender Requirements

Another reason that a company in the auto manufacturing industry should invest in this type of coating is that it can help to protect the equipment warranty and comply with lender requirements. Heavy equipment is very expensive and valuable and many businesses will take out a loan when acquiring it. Depending on the lender, following specific maintenance and protection services could be a requirement. In some cases, this can include having an industrial coating applied. If you have received any type of warranty, it may also require you to have this type of coating.

Improved Efficiency

Margins on vehicle sales and prices can be slim, and cutting costs is very important. One of the ways you can do this is by investing in industrial coatings for your equipment. Not only can this prevent damage and wear and tear, but it will also help ensure the equipment remains efficient. Over the years, this will allow you to produce more cars at a lower cost. This can save you money and boost the bottom line.

Anyone who is in the automotive manufacturing industry is likely very aware of how important it is to keep their equipment in good working order. One of the ways that you can protect your equipment is by investing in quality industrial coating services. When you want to learn more about industrial coating and how it can serve your manufacturing business, you should call us. We can answer all of your questions and help ensure your equipment is appropriately protected.

How Coatings Improve Performance in the Aerospace Industry

The aerospace industry relies on advanced materials and coatings to achieve optimal performance under extreme conditions. From jet engine components to airframe structures, coatings play a crucial role in corrosion protection, wear resistance, high-temperature stability, and other critical properties. Here at Sun Coating Company, we can help you apply various types of coatings and learn more about them. Here are some of the ways that industrial coatings enhance aerospace parts and lead to improved safety, efficiency, and reliability.

Protecting Against Corrosion

Aircraft operate in harsh environments filled with moisture, salt spray, and wide temperature swings. This leads to corrosion issues that can degrade performance and require expensive repairs if left unchecked. Protective coatings form a barrier between the underlying metal surfaces and the surrounding atmosphere. Cerakote ceramic coatings excel in corrosion protection with excellent adhesion and resistance to UV exposure, chemicals, and thermal cycling. The inert properties of ceramics prevent oxidation and galvanic corrosion between dissimilar metals.

Fluoropolymer coatings like DuPont Teflon PFA provide non-stick surfaces that resist wetting and chemical attack. The stable molecular structure of PFA makes it ideal for corrosion protection in acidic exhaust environments. Electroless nickel coatings offer corrosion resistance by fully encapsulating base metals in an even layer of nickel-phosphorus alloy. This is preferable over plating for complex geometries. Conversion coatings like anodizing and chromating impart corrosion resistance through the growth of surface oxide layers. However, environmental restrictions limit their use compared to protective polymer and ceramic coatings.

Managing Friction and Wear

Moving parts like bearings, gears, and engine components experience friction and repetitive wear. Over time, this can lead to premature failure. Low friction, wear-resistant coatings provide a smooth glide surface and hardness to resist abrasion. Materials like diamond-like carbon (DLC) and molybdenum disulfide (MoS2) minimize friction through unique molecular structures. Tungsten carbide coatings deter wear through extreme surface hardness up to 3000 HV.

Soft, dry lubricants like graphite and boron nitride lower friction without abrasive effects. Fluoropolymers like PTFE reduce friction through slippery molecular chains that easily shear apart. Hard anodizing grows an abrasion-resistant oxide layer on light alloys. The result of low-friction, wear-resistant coatings is improved mechanical efficiency and longer service life of treated components. This reduces maintenance needs and aircraft downtime.

Withstanding High Temperatures

Jet engines, exhaust systems, and other aerospace equipment endure intense heating. Specialized thermal barrier and abradable coatings allow operation at temperatures over 1000°C. Zirconia-based ceramics insulate turbine blades and vanes against hot gas flows. Abradable seals between fan casings and blade tips ablate at contact points to maintain tight clearances. This prevents dangerous gas leakage while permitting free rotation.

Advanced cobalt and nickel alloys resist high-temp oxidation and fatigue. Combining these materials with insulating ceramics and cermets enables lightweight, high-efficiency engine designs. Thermal spray methods deposit thick coatings of corrosion/heat-resistant alloys onto combustion hardware. Line-of-sight techniques like physical vapor deposition apply thin-film coatings of temperature-stable compounds.

Enhancing Appearances

Aircraft exteriors demand coatings that maintain attractive, glossy finishes over years of service. UV-resistant polyurethane clear coats applied over durable epoxy primers give aluminum and composite structures long-lasting protection. MIL-spec coatings like CARC provide chemical agent resistance with a range of colors for military applications. Specialized topcoats containing anti-erosion additives prevent chipping from sand and rain impact. This preserves the aerodynamic shape and radar-absorbing properties of composite stealth aircraft.

Applying the Optimal Coating Solution

With so many coating options available, it’s essential to select the right material and process for each application. At Sun Coating Company, we offer turnkey industrial coating services for the aerospace sector and other industries. Our expertise includes specialized processes like Cerakote ceramic coating ideal for high-heat engine parts. We also apply release coatings for hot plate welding and non-stick surfaces. With decades of experience, we deliver high-quality coating solutions tailored to your application’s demands. Contact us today to discuss your project requirements.

Comparing Powder Coating vs. Liquid Coating: Pros and Cons 

You’ve got so many choices for different coatings now that choosing one can take some time. As you work your way through the number of factors that make a particular coating suitable or not for your equipment, remember to consider whether a liquid or powder coating would be more suitable, too. This may seem like a minor issue, but it can greatly affect your budget and the application process.

The Use of Specialized Equipment to Add the Coating

First, what equipment do you already have for applying the coating, and of the equipment you don’t have, how much are you willing to obtain? Liquid coating application can be as simple as painting with brushes and rollers or maybe a spray gun. If you have to apply liquid coating to much larger parts, you may need additional sprayers that are large enough to handle that job.

Powder coating, though, requires specific applicators to spray the powder onto the surface and then a heat source to heat the part so that the powder melts. If you don’t already have that equipment and don’t have the budget for them, that might make your decision for you regarding liquid vs. powder coatings.

The Shape of the Job

You can dip parts into vats of liquid coating. That makes coating oddly shaped parts much easier. That might not be the case with powder coating, as you have to ensure the powder gets into those harder-to-reach spots.

The Inclusion of Volatile Organic Compounds

A distinct disadvantage of liquid coatings is that the solvents they use can often emit volatile organic compounds, which can be dangerous to breathe in. At best, they can still smell strongly and make people feel ill. Powder coatings like Whitford nonstick coating don’t have these, and they may be a better choice when you’re trying to avoid VOCs. Some liquid coatings and paints may be low-VOC, but that still means there are VOCs present. Some coatings, like Teflon FEP coatings, are available in both liquid and powder form, so the presence of VOCs could be a deciding factor.

The Type of Surface and Its Electrical Conductivity

An issue with powder coatings is that they need electrical conductivity to work. That’s how the powder initially sticks to the part before being melted down. This is used to prevent materials like plastic from being powder-coated. However, now there are electrostatic coatings that you can apply to the surface before adding the powder. So, if you have a material that is not normally conductive, you could still use powder coating, but you’d need to go through an extra step. If you don’t want that extra step, then liquid coating may be more appropriate if other factors align with that decision.

The Ability to Let the Coating Cure

If you’re running a factory that needs to get parts ready and shipped fast, you may want to consider powder coating. Powder often dries and cures faster than liquid coating, especially if you need to apply several coats of liquid coating.

The Budget You Have and the Colors You Want

Two more practical issues to look at are budget, which has already been touched on a bit, as well as the specific color you need. Between the equipment to apply the coating, cure it, and ensure it adheres correctly, will your company be able to obtain everything you need? Powder coating is often more expensive than liquid coating, too.

Do you need a basic color that you can buy off the shelf, or do you need one that has to be specially mixed for your business? Liquid coatings are easier to customize in terms of color; powder coatings are harder to customize and may not be available in large amounts in your customized color.

Sun Coating Company has all the information you need on how liquid and powder coatings compare. Contact us to find out more.

The Benefits of Nonstick Coatings in Manufacturing

Nonstick coatings brought major improvements to manufacturing in addition to being extremely helpful in the home. While previous surfaces were certainly durable, nonstick coatings made production processes go so much more smoothly for several reasons. If you’ve had issues with materials sticking to equipment or products not releasing from molds easily, it’s time to take a look at what adding nonstick coatings can do to help you.

Much Easier Clean-up

Just as they do for pots and pans in your kitchen, nonstick coatings make cleaning equipment so much easier. Materials obviously stick less, so there’s less to try to scrape off; what is left releases relatively easily. This makes routine cleaning much easier as well. Plus, if you have to disinfect or sanitize surfaces, that process will be much easier as you have to spend less time cleaning other materials off first. If something goes wrong in the manufacturing process — say, something spills onto a piece of equipment — cleaning that material will also be a lot easier and faster to do.

Better Product Formation and Release

If you make items in molds, such as packaging or tools, you definitely need to add nonstick coatings if you haven’t already done so. Nonstick coatings allow molds to release items with little trouble, and the risk that the mold will retain any residue is greatly reduced if not eliminated. The released product is intact — no tiny bits left behind in the mold — and the part’s dimensions are almost certainly within tolerance. The easier release also reduces the risk of malformation due to the difficulty of removing the part from the mold.

Longer Equipment Lifespan

Nonstick coatings help reduce friction and corrosion. First, there’s less material stuck to the surface of the equipment. That means that there’s less of a chance that moisture or corrosive substances could be trapped against that surface. Second, the nonstick coating (as long as it stays intact) can help protect the equipment’s surface from being exposed to harsh, corrosive environments to begin with. Third, easier cleaning means that there is less risk of cleaning fluids or tools damaging that surface. Fourth, the reduction in friction means the equipment may generate less heat that could damage parts, and finally, the reduction in friction means any surfaces that touch each other are less likely to damage each other through scraping and chipping. Parts move more efficiently, so there’s also less of a drag on connections, gears, and joints in the equipment.

Better Chemical Resistance

Many nonstick coatings don’t react when they come into contact with certain chemicals. Reactivity between a chemical and a surface isn’t necessarily dangerous; sometimes, it just results in discoloration of the surface. However, even that is undesirable as it makes the equipment look worse and can hide true problems. By using a nonreactive, nonstick surface, you keep the equipment looking much better for a longer time.

Great Temperature Resistance

Many nonstick coatings, such as Chemours Teflon finishes and Whitford Xylan coatings, are good at resisting extreme temperatures, especially heat. If you’ve got equipment that has to run in extreme cold or heat, adding a nonstick coating can help protect the materials that the equipment itself is made of. And, that aforementioned reduction in heat from lack of friction won’t increase the ambient heat to an intolerable level.

Sun Coating Company offers several options for nonstick coatings. If you’re not sure which type might be best for your processing plant, contact us so that we can walk you through your choices and help you find a great match for your equipment.

Understanding the Different Coating Application Techniques 

Adding a protective coat to a piece of machinery or other product can be a great option and a way to protect any item. When you are looking to protect a product with an industrial coat, you will find there are different techniques that can be followed to apply different materials to whatever you need. These techniques tend to have different advantages based on your type of product, time and budgetary constraints, and other factors.

Spray Coating

One of the most common types of coating for industrial coats is spray coating for chemours teflon finishes and other final products. When using this method, the professional will use a spray tool and nozzle that will release the coat evenly across the product. This method is available for a variety of different types of paints, primers, as well as other and more durable types of materials. This can be an efficient way to cover a large surface area evenly. It is commonly used for both industrial and automotive equipment and machines, which will benefit from the even and efficient coverage.

Dip Coating

If you have a small product or machine that requires coating, dip coating can be a great option. These Teflon FEP coatings, as well as other types of coatings, are great for smaller items that can be fully submerged into a container. When completing this process, the item will be dipped and held in the coat for a short period of time. It will then be removed and dripped dry. This is great for smaller and intricate parts that require complete coverage. It can be an easier way to get the coating into harder-to-reach areas.

Roll Coating

Another good option for large and flat surfaces is roll coating. Roll coating is similar in nature to using a roller for standard paint. This can be a great option for surfaces that need an even coat across it. The process can be simple and efficient, which can end up being more cost-effective than other options as well. This is often used when manufacturing metal sheets, plastic sheets, and other products that are produced in bulk.

Powder Coating

When it comes to industrial and metal surfaces, another great option to consider is powder coating. This is a durable and environmentally friendly option that is applied as a dry powder to metal surfaces. When the metal and powder are then heated, it will create a very durable and protective layer. An added advantage of this process is that it does not use any VOCs and will offer a long-lasting finish. Dry powder coating is commonly used in the production of metal furnishings as well as a range of auto parts and supplies. 

Electrostatic Coating

A form of coating that is growing in popularity is electrostatic coating. This uses an electric charge that will attract coating materials to the grounded surface. While it sounds complicated compared to other options, the process can be incredibly precise and will minimize waste. This can make it one of the greenest and most efficient options. It is often an option for smaller and more intricate parts that require precision, such as auto and electrical components.

Industrial and protective coats can be a great investment and a way to protect a wide variety of products that range in size from heavy industrial machines down to small intricate parts. When you are looking to add a protective layer to any type of product, you should give us a call or visit us online to learn more. We offer a wide range of products, services, and techniques that can be used to protect your products as well as possible.

How Thermal Spray Coatings Improve Surface Durability 

Any piece of industrial or automotive equipment, metal surface, or other product that you rely on and want to keep in good condition should be properly covered and protected. A great way that you can do this is by taking advantage of thermal spray coating services. This is a common process that heats certain materials and then applies them to the product that you want to protect. There are various advantages that come with this service, the most important of which may be that it improves overall durability. A thermal spray coating can improve durability in a variety of ways.

Corrosion Resistance

One of the ways that heat seal packaging coatings can help to protect an underlying product is by offering corrosion resistance. Corrosion is a serious issue that can impact any type of metal material. If corrosion starts to occur, it can quickly spread and cause more damage. Fortunately, when you use a thermal spray coating, you can stop the corrosion from starting in the first place. A thermal spray will cover the entire product with rust-resistant materials that will keep it covered and protected for years to come.

Heat Resistance

Another advantage of using one of these spray services is that it can offer heat resistance. Many pieces of equipment and machinery will use a lot of energy when in use. This can then generate heat, which could cause damage. However, the level of damage can be mitigated and greatly reduced if you invest in heat-resistant materials and coating sprays. This will help to improve the overall structural integrity of the product.

Reduce Friction

When using Whitford Xylan Coatings and other similar thermal spray coatings, you will also enjoy the lack of friction that can occur. Friction is something that all people need to take seriously and try to avoid. When using any type of heavy equipment, there is bound to be friction from the use. When this occurs, it can cause wear and tear to both the equipment and the underlying product. This can cause the need for part replacements in the future. However, if you are able to use a thermal spray and keep the product properly lubricated, you can avoid much of this friction.

Electrical Insulation

Depending on the type of equipment you are using, ensuring that it has proper electrical insulation can be very important. Thermal spray coatings can be made of insulating materials, such as alumina, which are designed to provide protection against electrical currents that could run through the equipment. This can then help you avoid a variety of electrical issues, which can include the risk of short circuits and electrical failures. This can protect the equipment and reduce safety risks for any user. This spray is often used in the electronics, aerospace, and other industries where system performance is critical.

Create a Harder Surface

Ultimately, you will also enjoy using the thermal spray as it will create a harder surface and barrier. Any type of equipment is prone to cracks, dings from debris, and other risks that could impact the overall integrity of the item. However, you can reduce these concerns when investing in a thermal spray. These sprays can help to create a harder surface that will allow you to avoid dents, cracks, and scratches.

If you are looking to improve the surface and protection of a product or surface, you should consider thermal spray coatings. These services offer a wide range of benefits, including improving the overall durability of the product. It can be a great option for a wide range of products ranging from large pieces of equipment down to small intricate parts and components. You should call us today to learn more about this service and how it can help you.

Industrial Coatings to Prevent Corrosion: What You Need to Know

Whether your vehicle is sitting in the driveway or you’re out on the highway for business, work, or pleasure, the exterior is exposed to negative elements. Not only is the exterior prone to damage, but other metal and non-metal surfaces can also be negatively affected. For this reason, a high-quality coating is vital for the lifespan of your vehicle.

What Causes Corrosion?

Corrosion, aka rust, is a common occurrence but one that can be addressed with a preventative coating. The primary cause is oxidation, which is a chemical reaction when water/moisture and oxygen in the air come into contact with bare metal surfaces.

Damaged paintwork resulting from chips and scratches are causes that result in exposing the underlying metal, leading to corrosion.

Automotive Teflon Coatings

Sun Coating Company is a valued source among automotive Teflon coating companies that provide high-quality products and services automotive industry leaders have come to rely on. For 60 years, the award-winning company has been called upon to have their specialists apply top-ranking coatings.

Our list of automotive coatings includes:

• Chemours Teflon®
• DuPont: Molykote®
• ECL Friction Fighter®
• NICTM CerakoteTM
• RO-59/PTFE
• Sandstrom/Mo52
• Teflon® Dry Film Lubricant
• Teflon® PTFE
• Teflon®-S
• Whitford: Xylan®

Our team of experts can apply the coating using a choice of several processes. These include automatic spray, chin-on-edge, electrostatic spray, hand spray, and spin dip.

From abrasion and corrosion resistance to noise reduction and wear resistance, and more, are the benefits to be expected from our quality automotive coating products.

About Metal and Non-Metal Coatings

In the same way it is important to provide protective coatings to areas vulnerable to corrosion, it is equally important to protect other components, both metal and non-metal that are exposed to high temperatures.

With our Cerakote Ceramic coatings, components that are part of high-temperature systems benefit from an application as the product is designed to withstand exceptionally high heat and still maintain solid adhesion. The coating is easy to apply, dries after 24 hours, and cures completely after five days.

With Cerakote Ceramic coatings and Cerakote thin film coatings, a variety of metals are protected from heat, abrasion, and corrosion. The coatings are specifically engineered and formulated to provide the utmost in adhesion and firmness, giving them a significant advantage over conventional ceramic and silicone coatings.

Benefits of Cerakote High-Temperature Coatings

Cerakote high-temperature coatings provide more than a few benefits to help maintain the integrity of a specified area. These include:

• A trending color palette.
• Metallic finishes.
• Non-metallic finishes.
• Assorted gloss levels.
• Retains color.
• Flexural strength.
• Adheres to both ferrous and non-ferrous materials.
• Resists corrosion.
• Provides protection against abrasion.
• Resistance to high heat (up to 1,800 F).

Our Services

At Sun Coating, we provide specialized industrial coating services. Our experienced staff are available to answer any questions about our products and to help you choose the appropriate type of coating that suits your needs.

Whether your project involves large parts, medium parts, or small components, we provide the same level of quality service from start to finish. If your coating requirements involve a prototype, we can take care of that, too.

At Sun Coating, we are constantly in the process of testing and developing new coating products, as well as fine-tuning new techniques and processes to ensure our customers have the highest level of products to choose from.

Contact Us

When you are looking for information, quality products, and reliable services, look no further than our expert staff at Sun Coating Company. With years of experience focused on our customers’ needs and supplying those needs with our products and services, you can be assured we are here for you at all times. Give us a call, and let us supply the resources you require.

How Coatings Reduce Wear and Tear in Harsh Environments

Industrial coatings are used to help protect the various components of your industrial machinery (and if you manufacture parts and seek to stand out from your competition, your customer’s components as well). But while the application of coatings and the reported benefits are relatively well-known across multiple industries, not everyone understands what they do or why they work. Learning more about how coatings protect substrates is essential to being able to shop for coating products and services with ease. Here’s a primer on how coatings reduce wear and tear in harsh environments. When you’re ready to receive custom industrial coatings to protect your equipment, you can get started here with Sun Coating Company.

How Do Coatings Work?

Aptly named coatings are protective layers that are applied to the various substrates you might find in an industrial environment in order to provide a shield between the underlying substrate and the environmental conditions it encounters during use. Coatings work by making sure that the surface of your substrate is coated or covered, meaning that anything outside of the substrate won’t be able to come in contact with it. This is important regardless of what industry you work in (heat seal packaging coatings, agricultural coatings, and beyond), as manufacturing can do a great deal of damage over the years, even despite the fact that the equipment was specifically designed for the job that it’s doing. But what is this wear and tear, and what type of support do coatings offer?

Why Do They Reduce Wear and Tear, and in What Way?

As stated above, coatings act as a shield between the substrate and its external environment. Rather than the substrate on your equipment dealing with the friction related to its function, the various other products and solutions used in manufacturing, or even environmental threats, the coatings are what take the damage on behalf of the substrate, protecting the material just underneath its surface. This is necessary when operating industrial machinery. Without coatings, equipment might break down much faster or require more regular maintenance, which can cost you more money than you need to be spending and result in downtime that could end up cutting into your business’s bottom line. No matter the equipment or the function, you should always have coatings.

But while the basic function of a coating is easy to understand, exactly how do they reduce wear and tear? More specifically, what kind of wear and tear might you encounter in an industrial setting, and how do coatings keep your equipment in optimal shape? Coatings can reduce the following kinds of wear and tear you’d expect in the manufacturing process:

• Friction and Abrasion: In order to do its job, industrial machinery relies on myriad smaller parts working together in harmony. No matter the process, these parts will be rubbing against each other, which will cause natural wear and tear over time. Many coatings reduce this friction and defend substrates against other substrates that would be banging against them while producing products and materials. They wear down instead so that you can keep various components of your machinery looking and performing their best.
• Moisture: Whether moisture from the manufacturing process or moisture machinery might encounter outside, many coatings are hydrophobic, defending the substrate against corrosion. Teflon FEP coatings, for example, are a great choice for defense against this kind of wear and tear.
• UV Rays: UV rays can pose a threat to some substrates, which isn’t good if they consistently encounter sunlight. Coatings can reduce the impact of UV rays and absorb this damage instead.
• Chemical Corrosion: Caustic chemicals, salts, and so many other solutions are found in manufacturing. They can do an extensive amount of damage to substrates in a short period of time, resulting in having to replace parts frequently. Some coatings serve as a great defense against harsh chemicals that your equipment will naturally encounter.

Protect Your Equipment With Sun Coating Company

Coatings are the best defense against industrial wear and tear, and Sun Coating Company delivers the coatings that your equipment requires to remain in optional shape for years to come. Reach out to us today to request a quote for your coatings!

Understanding Different Types of Protective Coatings

Protective industrial coatings are a crucial addition to any of the various parts or products that you’re producing as a business or using as a business, especially when you’re in the business of producing equipment and parts used in industries like construction, agriculture, transportation, and beyond or you’re a business in those industries that need enhanced performance and functionality. That being said, many businesses may struggle to figure out exactly which protective coatings they should be applying to their equipment in order to get the best results. There are numerous protective industrial coatings out there. Which is the best fit for your specific manufacturing needs? Learn more about the different types of protective coatings, how to determine which coating will provide the best results when applied to your products or your equipment, and how Sun Coating Company can help you source protective industrial coatings for your business.

The Why Behind Industrial Coatings: What to Ask Before Selecting the Right Coating for Your Applications

The numerous protective industrial coatings that one can choose from can make selecting one for your business seem like an insurmountable task. But as with most other aspects of your business, determining the right course of action begins with understanding what you’re looking to achieve. For example, let’s imagine that you’re looking for an industrial protective coating that will support you in your packaging business. In this case, you’re going to need a specific coating, not just any one that you can choose from. Heat seal packaging coatings are designed specifically for the packaging industry, supporting parts like heat sealing jaws, heat sealing heads, and heat sealing plates for enhanced performance and reduced wear and tear over time. If you’re manufacturing parts for the agriculture industry, you may need something resistant to wear and able to withstand external elements, making powder coatings a better option.

When you begin shopping for protective coatings here at Sun Coating Company, always ask why you need an industrial coating and which benefits you’re seeking from protective coating solutions. This will help you narrow down your options so you can decide which coating is the best fit for your manufacturing needs.

Different Types of Protective Coatings and Their Benefits

With that in mind, which types of protective coatings are you able to choose from? Some of the most common protective industrial coatings worth considering when you’re seeking to improve the durability of your parts or products include:

• Polyurethane Coatings: Polyurethane coatings are an excellent choice when you need a finish that is resistant to abrasions and retains a smooth look. There are several types, some of which are resistant to UV rays and others that tend to degrade in the light. Take care to research these coatings extensively before committing to one.
• Acrylic Coatings: Acrylic coatings are quick to dry, far more colorful, and are corrosion resistant. These are often applied to roofing substrates.
• Epoxy Coatings: Epoxy coatings are extremely durable, and able to withstand high temperatures, abrasion, and corrosion. As with polyurethane coatings, however, it’s important to make sure that you’re choosing the right one as some may not perform as well in the sunlight.
• Ceramic Coatings: Ceramic coatings offer superior thermal insulation and can be used to coat industrial equipment to safeguard it against UV rays, high temperatures, and even moisture. That being said, they don’t hold up well when applied to equipment that encounters a great deal of stress.

Of course, you’re not limited to just common protective coatings you can find online. Here at Sun Coating Company, we offer a wide range of custom industrial coatings like our MOLYKOTE Coatings. If you’re looking for something better designed for your operations or products, consider one of our many custom solutions!

Request a Quote Today!

Sun Coating Company is dedicated to providing you with superior industrial protective coatings that support your business. Get in touch with us and request a quote today!

How Industrial Coatings Improve Equipment Longevity 

Heavy equipment is a staple and major asset for companies in a wide variety of industries. For those that are looking to maintain long-term profits and serve their customers, keeping equipment in good condition is very important. One of the ways that you can do this is by investing in industrial coatings for the equipment. These coatings can help protect industrial equipment in a variety of ways, which can extend the useful life and ultimately save you some money.

Preventing Surface Damage from UV Radiation

If you have industrial equipment that is used outside and is in the sun, you will likely know how damaging long-term exposure to the sun can be. UV radiation can not only damage the color of the equipment, but start to cause cracking and surface degradation. Because of this, you will want to invest in professional industrial coatings that are designed to help prevent this from occurring. Coatings, such as chemours teflon finishes and other options, are designed to protect against UV radiation and other risks.

Corrosion Resistance

Another challenge that can come with using heavy equipment, either outside or in an area that is humid, is corrosion. When equipment starts to rust, it can be hard to control and prevent from growing further. Because of this, you need to prevent it from even beginning. One of the best ways that you can do this is by investing in an industrial coating for your equipment. One of these professional coating services will provide great rust resistance that can protect your equipment for years to come.

Allow for More Efficient Maintenance

No matter how well you protect your industrial equipment on a daily basis, you will need to still invest in routine maintenance. The level of maintenance and work that occurs will vary based on how well-protected your industrial equipment is. When your equipment has a proper coating on it, you will have protection from the outside elements. This can reduce the amount of work that is necessary, which can allow you to avoid more expensive repair needs.

Maintain Efficiency

When you use industrial equipment on a regular basis for your business, you will need to ensure that it is working properly. When it is efficient and working properly, you will be able to complete more tasks each day, will reduce your energy output and costs, and can even rely on less labor. Ultimately, this can reduce your operating costs while also allowing you to produce more. Industrial coatings are designed to protect all elements of the equipment, which will ensure they are able to remain efficient and save you plenty of money.

Coatings Designed for Equipment

Ultimately, when it comes to industrial coatings for your heavy equipment, there is not a one-size-fits-all option. It is important to get a coating that is right for you and your equipment. There are many options, such as polyurethane foam mold coatings, that are ideal for certain types of equipment. It is important to work with an expert that understands your equipment and needs and can match it with the right type of coating.

When you are looking to extend the useful life of your industrial equipment, industrial coatings are a great investment. A great place to visit and learn more about these industrial coatings is through SunCoating. Give our team a call today to learn more about how our industrial coatings can help you and your business. Ultimately, these will be able to help extend the life of your equipment, keep it efficent, and help your business serve more clients and be more efficient.