Industrial coatings are used to help protect the various components of your industrial machinery (and if you manufacture parts and seek to stand out from your competition, your customer’s components as well). But while the application of coatings and the reported benefits are relatively well-known across multiple industries, not everyone understands what they do or why they work. Learning more about how coatings protect substrates is essential to being able to shop for coating products and services with ease. Here’s a primer on how coatings reduce wear and tear in harsh environments. When you’re ready to receive custom industrial coatings to protect your equipment, you can get started here with Sun Coating Company.
How Do Coatings Work?
Aptly named coatings are protective layers that are applied to the various substrates you might find in an industrial environment in order to provide a shield between the underlying substrate and the environmental conditions it encounters during use. Coatings work by making sure that the surface of your substrate is coated or covered, meaning that anything outside of the substrate won’t be able to come in contact with it. This is important regardless of what industry you work in (heat seal packaging coatings, agricultural coatings, and beyond), as manufacturing can do a great deal of damage over the years, even despite the fact that the equipment was specifically designed for the job that it’s doing. But what is this wear and tear, and what type of support do coatings offer?
Why Do They Reduce Wear and Tear, and in What Way?
As stated above, coatings act as a shield between the substrate and its external environment. Rather than the substrate on your equipment dealing with the friction related to its function, the various other products and solutions used in manufacturing, or even environmental threats, the coatings are what take the damage on behalf of the substrate, protecting the material just underneath its surface. This is necessary when operating industrial machinery. Without coatings, equipment might break down much faster or require more regular maintenance, which can cost you more money than you need to be spending and result in downtime that could end up cutting into your business’s bottom line. No matter the equipment or the function, you should always have coatings.
But while the basic function of a coating is easy to understand, exactly how do they reduce wear and tear? More specifically, what kind of wear and tear might you encounter in an industrial setting, and how do coatings keep your equipment in optimal shape? Coatings can reduce the following kinds of wear and tear you’d expect in the manufacturing process:
- Friction and Abrasion: In order to do its job, industrial machinery relies on myriad smaller parts working together in harmony. No matter the process, these parts will be rubbing against each other, which will cause natural wear and tear over time. Many coatings reduce this friction and defend substrates against other substrates that would be banging against them while producing products and materials. They wear down instead so that you can keep various components of your machinery looking and performing their best.
- Moisture: Whether moisture from the manufacturing process or moisture machinery might encounter outside, many coatings are hydrophobic, defending the substrate against corrosion. Teflon FEP coatings, for example, are a great choice for defense against this kind of wear and tear.
- UV Rays: UV rays can pose a threat to some substrates, which isn’t good if they consistently encounter sunlight. Coatings can reduce the impact of UV rays and absorb this damage instead.
- Chemical Corrosion: Caustic chemicals, salts, and so many other solutions are found in manufacturing. They can do an extensive amount of damage to substrates in a short period of time, resulting in having to replace parts frequently. Some coatings serve as a great defense against harsh chemicals that your equipment will naturally encounter.
Protect Your Equipment With Sun Coating Company
Coatings are the best defense against industrial wear and tear, and Sun Coating Company delivers the coatings that your equipment requires to remain in optional shape for years to come. Reach out to us today to request a quote for your coatings!
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