Category Archive: Teflon Coatings
The manufacturing process gradually wears down the various components of industrial machinery over time, which will impact your machine’s ability to function optimally, eventually requiring the replacement of various parts or even the replacement of the whole machine. The best way to defend against this natural damage is to apply a coating to your industrial equipment. The problem? Finding the right coating can be a challenge. Manufacturing processes will vary in terms of the degree of environmental damage they do to machines, and the coating that another industry may need may be too weak for yours. Let’s take a look at the best coating solutions for high-wear surfaces if your equipment is subject to harsh conditions. When you’ve found the top options, you can trust us here at Sun Coating Company to deliver the coating services you need to keep your machinery protected.
What Does Wear Entail?
It’s important to remember that wear extends beyond just the physical grinding and abrasion that substrates may encounter during production. Most people think of wear and tear as degradation that happens with us, which absolutely falls under this definition. Finding coatings that are capable of reducing friction between components, like Chemours Teflon finish, will go a long way in extending the lifetime of your machinery. But wear doesn’t stop there. Wear and tear that occurs when your metal encounters moisture, chemicals, and other environmental threats falls under the definition of wear and tear too. After all, these byproducts of production are being introduced during use, which means that it will wear your machine down as you continue using it. Seeking out coatings that are capable of withstanding high temperatures, caustic chemicals, moisture and humidity, and beyond is going to be instrumental in defending high-wear surfaces.
Best Coating Solutions for High-Wear Surfaces
Now that we have a better understanding of what wear is, which coating solutions should you consider for high-wear surfaces? Some great high-performance types worth considering include:
- Epoxy Coatings: Epoxy coatings feature an extremely strong bond, helping to protect your machinery from not only friction and abrasion but chemicals and moisture as well. Epoxy coatings are known to be able to withstand high temperatures, making them a great fit for processes that require an immense amount of heat. That being said, some epoxies will degrade when UV rays are present, so take care to apply these coatings to equipment that never sees the light of day.
- Ceramic Coatings: Ceramic coatings might be surprising to see on this list, but these types of coatings are extremely protective. Besides the surface level wear and tear that they defend against, ceramic coatings keep out UV rays, chemicals, moisture, and high temperatures. They’re mostly applied to tanks and piping systems. The only place they can’t be used is on components that experience compressive stress or tensile stress.
- Zinc-Rich Coatings: Zinc-rich coatings refer to coatings that have zinc in the formulation, generally featuring epoxies or polyurethane as the primary ingredients. Zinc-rich coatings offer an additional layer that will corrode before reaching the substrate underneath, further shielding it against wear. The only problem is that some of these coatings may be vulnerable to certain acids and alkalis. Rather than simply dealing with these downsides, those who are coating their equipment will use a two-coat or even a three-coat system to ensure that their machinery has maximum protection.
Find the Right Coatings and Coating Services at Sun Coating Company
Choosing the right coating when you work in a harsh environment is essential to keeping your equipment safe. Sun Coating Company offers the high-performance coatings and industrial coating services your equipment demands. If you’re ready to keep your machinery running smoothly and extend its lifetime, contact us to request a quote today!
Nonstick coatings are used in a wide range of industries that range from food processing to pharmaceuticals. These coatings are used to protect surfaces from damage that can shorten their lifespan and usefulness. Regular maintenance of these coatings lets you get the most out of your equipment and helps them last longer, saving you money. Here’s a look at some maintenance techniques to preserve nonstick coatings for longer.
Clean the Equipment on a Regular Cycle
Infrequent cleaning of a piece of equipment allows residue to build up, which can eat away at the coating. Since residue tends to build up at a steady rate, a cleaning interval can be implemented to get ahead of residue deposits. Being proactive in preventing buildup serves to protect the coating from premature breakdown and allows you to get the most out of the unit.
In some cases, the equipment is used to hold or transfer corrosive materials that cause damage over time. Protective coatings are used to prevent corrosion and rust from starting, but they can sustain damage from the materials they’re designed to contain. It’s not enough to simply drain the tank or empty the container to prevent damage. Putting units through a complete and total cleaning is the most effective way to preserve a coating and keep the unit in working order.
Use Gentle Cleaning Techniques
Nonstick coatings come in a variety of formats that range from dry film to baked-on, depending on the use of the equipment. For example, a Sandstrom coating is a dry film that acts as a lubricant in order to eliminate the need for repeated oiling. Dirt and grime will still build up on the coated parts that require removal to allow the film to do its job.
Only use mild detergents and soft cleaning tools to prevent damaging the surface. It’s OK to use hot water, but make sure the temperature is comfortable to the touch. Let the detergent do the work during the cleaning process, and avoid scrubbing to keep the surface intact. Once the surface is clean, rinse it off to ensure that the unit is free from dirt and ready to go back into use.
Look for Areas of Wear in the Equipment
It’s normal for high-touch areas to wear faster than other areas. This is due to the abrasion that a particular area undergoes as the equipment is used. Unfortunately, a nonstick coating can’t be patched, and the entire unit has to be re-coated with a new application. It’s still important to track the rate of wear because this helps you keep ahead of the need to take the unit out of production and send it out for a new coating.
Planning the downtime for a unit helps you save money, as production can be shifted to other units. This is also an opportunity to use a different coating, such as a Chemours Teflon® finish, that meets equipment specifications but lasts longer than the original. As a result, the life and usefulness of the equipment is extended and improved.
Have Your Equipment Maintained by a Professional Industrial Coating Company
At Sun Coating Company, we use the latest in coating technologies and techniques to deliver the best possible results to our customers. We provide services to a wide range of industries, and we put our best effort into making sure the work we do is satisfactory. Our facility handles everything from custom formulations testing the latest formulas, and applying coatings according to the customer’s needs.
We apply commercial formulas as well as develop our own for various needs, and track their performance in the field. At Sun Coating, we’re always looking for ways to improve industrial coatings so our customers get the best performance from their equipment. Contact us today to learn more about our services and how we can tailor a solution to your needs.
Sourcing coatings for your industrial machinery means having to learn everything you possibly can about your options so you can be confident you’re applying the right coating to each substrate. One popular option that you might be looking into is fluoropolymer coatings. Fluoropolymer coatings are high-performance coatings that are definitely worth considering for your equipment, but there are things that you need to know before you purchase these coatings or coating services. To make sure this is the right coating for your needs, we’ve compiled seven must-know facts about fluoropolymer coatings that you need to be aware of. If you’re sure that fluoropolymer coatings are the correct choice for your industrial equipment, you can enlist the help of us here at Sun Coating Company to help you protect your machinery.
1. Fluoropolymer Coatings Offer Excellent Low Friction Benefits
Fluoropolymer coatings are often used on industrial equipment to reduce friction between certain components that are constantly rubbing against each other throughout various manufacturing processes. This reduces the wear and tear between these elements, increasing lifespan and allowing your machinery to operate optimally. If you want to help your machinery last longer, fluoropolymer coatings’ low friction benefits will be instrumental in making this happen.
2. Extreme Conditions Can Still Cause Damage to These Coatings
Fluoropolymer coatings are a great option because they can hold up against chemicals, heat, and other conditions that are naturally present in an industrial setting. However, it’s important to remember that coatings aren’t necessarily able to hold up to extreme conditions. Pushing your coatings to their limit will cause damage, and fluoropolymer coatings may not be able to hold up to what you need to defend against. They may only be resistant to a degree. Always consider what your substrates are currently encountering and whether your choice of coating will be able to defend against that. This is true no matter whether you’re shopping for Chemours Teflon finishes or something else.
3. There Are Several Types of Industrial Fluoropolymer Coatings
Fluoropolymer coatings come in several forms. You have options like PTFE (Polytetrafluoroethylene), FEP (Fluorinated Ethylene Propylene), and PFA (Perfluoroalkoxy Alkane). Keep this in mind so that you know the terminology when you begin looking into fluoropolymer coatings for your equipment. This brings us to our next point.
4. The Type You Choose Will Impact Your Experience
Different fluoropolymer coatings are going to have different benefits. Some fluoropolymer coatings may stand up well to temperatures of around 500 degrees, but others may start to receive damage below 300 degrees. Some fluoropolymer coatings may be resistant to many chemicals, while others may have weaknesses like alkalis or even water. The type of fluoropolymer coatings you choose will impact how well they function, so take care to do your research and choose the one suited for your environment.
5. Fluoropolymer Coatings Are Applicable Across a Wide Range of Industries
No matter what industry you’re in, you might find an application for fluoropolymer coatings beyond just your equipment. Fluoropolymer coatings are often used in cooking to produce non-stick pans, in the airline industry to protect electric wires and defend against fires, and in the automotive industry to protect vehicles from corrosion and friction.
6. They’re Quite Good at Defending Against Scratches and Abrasion
One might think that fluoropolymer coatings would be a bit weaker than other coatings, but that’s not true. These coatings are adept at keeping scratches and abrasion away from substrates, ensuring that they last longer no matter whether the threat comes from other components or the materials and products being produced.
7. Fading and Discoloration Will Happen in the Sun, But Rapid Degradation Shouldn’t
If your fluoropolymer coatings are exposed to the sun, you may notice fading and discoloration. Fortunately, this isn’t typically a sign of degradation. Fluoropolymer coatings can be applied to equipment that’s used outside, as UV rays won’t cause severe damage, even if they look like they are.
Reach Out to Us Today!
From hot plate welding coatings to motorcycle component coatings, people come to Sun Coating Company for the coating services and high-quality experience their business needs. Get in touch with us today to request a quote for the fluoropolymer coating services that will bolster your business!
At Sun Coating Company, we are often asked by customers how to properly care for industrial coatings to maximize their longevity and return on investment. The truth is that quality coatings can last many years with proper maintenance. Here are some best practices for industrial coating maintenance to help maximize the coatings’ lifespan.
Regular Inspections are Critical
One of the most important aspects of industrial coating maintenance is regular inspection. Coating surfaces, including military coating, should be periodically examined for any signs of damage, defects, or degradation. Look for issues like scratches, cracks, blistering, peeling, erosion, and corrosion. The frequency of inspections depends on factors like the coating type and the harshness of the environment. More aggressive conditions demand more frequent inspections.
It’s recommended to start with a general visual inspection, looking for obvious flaws. For more in-depth examinations, use tools like wet sponge testing, adhesion testing, dry film thickness gauges, and holiday/pinhole detectors. Address any problem areas right away before they can spread or worsen. This will extend the coating’s service life.
Proper Cleaning Prevents Premature Failure
In addition to inspecting coatings, regularly cleaning the surfaces is essential. Allowing contaminants like dirt, grease, oil, salt deposits, chemicals, and other residues to build up can lead to premature coating failure. Use cleaning methods suitable for the coating type per the manufacturer’s recommendations.
Pressure washing and steam cleaning are common cleaning techniques, but take care not to damage the coating surface in the process. Solvent cleaning or detergents may also be used. Be sure to thoroughly rinse surfaces after cleaning. Proper cleaning prevents coating degradation and enhances longevity.
Timely Repairs Extend Service Life
When inspections reveal flaws or damage to the coating, it’s important to make repairs in a timely fashion before corrosion and further degradation can take hold underneath the coating. For minor flaws like pinholes or small scratches, the coating can often be touched up using matching coating materials. Larger damaged areas will require stripping and reapplying the coating.
Catching coating damage early makes repairs much easier. The longer flaws exist, the more likely corrosion is taking hold unseen under the coating. Timely repairs keep things surface level before extensive remediation is required. This extended the coating’s service life.
Proper Surface Preparation for Recoating
When recoating is needed, properly preparing the underlying surface is one of the most vital steps. Existing coatings must be fully removed to reveal a clean, dry, properly profiled substrate. Insufficient surface prep leads to poor adhesion and premature coating failure.
Abrasive blasting is usually required to remove existing coatings and corrosion deposits down to bare material. The surface profile should match the coating manufacturer’s specifications – typically 2-3 mils for industrial coatings. Cleanliness is also critical for good adhesion. Inspect and test the prepared surface per standards before coating. Rushing or inadequate surface prep causes future coating failure.
Preventive Maintenance for Added Protection
For some coating applications like floors, preventive maintenance can significantly extend service life. This involves periodically applying a maintenance coat to high-traffic areas before wear becomes severe. This restores the coating’s protective properties in zones prone to early degradation.
Preventive maintenance should take place well before the coating’s expected life is reached. For floor coatings, this might mean a maintenance coat every 2-4 years. It’s a proactive step to avoid more costly repairs or major restoration later on.
Proper Storage Keeps Coated Parts Like New
For coated equipment, parts, and components that will be stored for a period of time before installation, proper storage practices prevent unnecessary coating damage. Keep parts clean, dry, and away from moisture during storage. Use padding, end caps, racks, and dust covers as needed to protect from abrasion, impact, and other damage.
Take steps to prevent parts from sticking together in storage as well. This avoids coating transfer or peeling injuries. Proper storage keeps coatings in pristine condition so they provide maximum corrosion protection when the parts are eventually installed.
Reach Out to Us to Learn More
With regular inspection, timely repairs, proper cleaning, preventive maintenance, and care in storage and handling, industrial coatings, like hot plate welding coatings, can achieve their maximum life. Don’t let small flaws go unchecked and turn into major failures. Be proactive with coating maintenance for the best return on investment. With the right care, high-performance coatings will serve reliably for years. Call us at Sun Coating Company to learn more.
Industrial coatings have to be applied according to manufacturer specifications and industry best practices. Sometimes, it happens that there’s a failure in the application process, which results in a coating defect that compromises the function of the coating. The unwelcome appearance of a coating defect means that the coating has to undergo a total replacement, resulting in unexpected downtime.
The purpose of an industrial coating is to protect surfaces and keep them free from damage. All coatings need to be applied properly, no matter if it’s a weld spatter resistant coating or coating the inside of pipes in an industrial setting. Here’s a look at the common coating defects, how to spot them, and how to avoid their appearance.
The Surface Was Improperly Prepared Before Coating
Surface preparation is crucial to ensuring the coating adheres properly to the part during the curing process. A surface that didn’t receive proper cleaning and preparation for the coating is likely to result in defects showing up later. When this happens, you’ll see visual cues that include blistering, peeling, and cracking in the coating.
Poor Environmental Conditions During the Application
Coatings need to be applied in an environment that’s recommended by the manufacturer. Environmental factors include maintaining the correct temperature and humidity levels during the application. These factors play a direct role in the ability of the coating to adhere properly and cure to the desired finish.
A major deviation in these factors can cause the coating to fail to adhere properly, even though it looks fine when it cures. In this situation, the defects show up in the same way as poor surface preparation, with cratering being an additional sign.
Poor Formulation of the Coating
Coatings need to be mixed before they’re applied to a surface. The mix requires paying attention to the ratios listed in the instructions in order to get the best result from the coating. Pouring the incorrect ratios results in a material that is applicable and curable, but ineffective. After it’s been applied and cured, the coating looks like it will deliver protection, but it won’t hold up once it’s put into use.
Signs of Coating Defects
A coating defect can show up in a number of ways, and it’s not unusual for multiple types of defects to show up in the same unit. The most common signs include:
- Peeling in strips or sheets
- Checker patterns
- Cracks
- Pitting or cratering
- Fish eyes or small holes
- Orange peel
- Pinholes
- Rust
- Uneven surface
All of these signs show that the coating was improperly applied, and the unit is susceptible to damage. If you see signs of rust, that means the coating has failed and is allowing liquid to reach the metal.
How to Avoid Coating Defects
The best way to avoid coating defects is to send the equipment out to a professional operation. Industrial coating services do the work the right way the first time, ensuring that your equipment functions properly and the protective coating does the job. A coating service has the knowledge and equipment to prepare a surface properly for an application, knows how to mix the coating ratios correctly, and does the work in the proper environment.
Replace a Defective Coating With One That’s Proven to Perform
Once a defective coating fails, there’s no hope of recovery, and it’s time for a replacement. At Sun Coating Company, we can replace the defective coating and replace it with one that meets manufacturer specs as well as your needs. We offer coatings from major manufacturers, and we also formulate custom industrial coatings. All of our products are tested and monitored for performance and longevity to ensure the best performance. Contact us today to learn more about our services and how we can help your equipment go the distance.
Industrial coating provides substrates with a protective barrier that prevents your equipment from getting damaged by frequent motion, harsh chemicals and liquids, and strong force. However, this coating will inevitably wear off or wear down to the point where it’s no longer protective. How long until this happens? It depends upon a wide variety of factors, including how well you maintain your coatings. If you want your coatings to last as long as possible, regardless of what they’re made of, here are a few of our expert tips on how to improve coating longevity with regular maintenance. If you’re ready to coat your industrial components, you can get high-quality coatings and coating services with Sun Coating Company!
Use Cleaning Products That Are Designed or Safe for Your Coatings
Regular cleaning is an important element of maintaining your equipment, so it stands to reason that this level of care will need to be applied to any coating as well. Establishing a regular cleaning schedule will ensure that built-up residue and other contaminants aren’t allowed to stay on the coating long enough to cause damage over time. That being said, you shouldn’t just use any cleaner for your coating. Coatings will have some products they’re unable to come into contact with. Some products may not be so hydrophobic, while others could be vulnerable to salts. These unique properties mean that you need to evaluate various cleaning products to see if certain cleaners could pose a risk to their structural integrity. For example, a Whitford nonstick coating may be suitable to apply water too, as these coatings are advertised as hydrophobic. Check to see what could be a problem with your coating, then look for a specifically designed cleaner or come up with your own suitable solution.
Conduct Regular Inspections to Determine the Need for Overcoating
Are you checking in on your coatings regularly? If you aren’t, you could be missing signs that it’s time to apply an overcoat to certain parts of your machinery. When the coating begins to wear down, it will begin to become powdery and chalky, crack, sink in, and experience a wide range of other issues that will be easy to identify. If your coat is not looking so good but it’s still in fairly good condition, adding an overcoat can help you extend its life without having to strip everything off and apply a new coat. Just take care to make sure that the previous coating is properly prepared and that you’re using a new coating that is compatible with the old one. Also, keep in mind that there may be some scenarios in which overcoating isn’t the best choice. In that case, you can add a new coat and then use these maintenance tips to help it last longer than the previous coating.
Improve Conditions and Employee Training
Certain coatings, like weld spatter-resistant coating, are designed to hold up against harsh conditions. However, that doesn’t mean you should test it to its limit to see how long it lasts before it’s destroyed by its surroundings. Improving conditions so that your coatings experience reduced stress will naturally help them hold up against various manufacturing processes. With that in mind, it’s not always the environment that’s the problem. If your employees aren’t handling coatings correctly, this can wear them down, too. Taking care to train your employees so they know how to handle your coatings will go a long way in helping them last longer instead of succumbing to hazards they shouldn’t be regularly introduced to.
Contact Sun Coating Company for High-Quality Coatings
Coatings are designed to last, but they still depend on you to care for them over their lifetime. If you’re in need of a new coating and looking to take better care of this one, start here with Sun Coating Company. Request a quote from us today!
Surface preparation is a crucial aspect of coating application. Without proper preparation, the risk of the coating failing and then chipping, cracking, or rising up off the surface in blisters increases greatly. That can affect both the operation of machinery and the overall look of the coating. Before assuming a quick swipe with a dust cloth will be enough, you need to know what can happen when unclean surfaces meet coating.
Why Do Surfaces Need to Be Prepared Before Adding Coatings?
The success of a coating depends on its ability to stick to the surface it’s supposed to cover. (Yes, external factors like environment and proper application method affect that, too, but the surface condition is the most important.) Surfaces that are to receive industrial coatings are just like any other surface; they can rust, allow dust to gather, and be subject to other contamination. Older paint and coatings can also prevent newer coatings from adhering correctly.
Removing that dust, old coating, and so on is critical to creating a surface that a new coating will stick to easily. For example, if part of the surface has slightly rusted, and you add a new layer of a coating over the rust, that part of the surface is going to be weaker than the rest — and it may continue to rust. The coating can gradually crack and let in moisture, which leads to more rusting and corrosion. Instead, prepare the surface by removing the rust first to avoid that whole issue.
Why Can’t the Coatings Just Stick to Any Surface as They Dry?
If the coatings themselves are properly mixed, can’t they overcome the occasional speck of dust? Well, no. It may seem like a strong coating could simply trap smaller bits of debris and hold them against the surface. But those small spots are still spots where the coating is not able to touch and adhere to the surface, and that turns them into weak points that can potentially separate and create blisters or flaking that ruin the coating.
What Does Surface Preparation Truly Entail?
Surface preparation is about more than just dusting or wiping down a surface. The exact process depends on the particular surface, the coating, and the environment around them. In general, however, the preparation could include washing and drying, sanding, rust removal, surface repair, removal of old coatings or paint, the use of solvents and abrasive cleaners, and final rinsing and drying. There may be multiple layers of different coatings and primers needed, too.
How Does Surface Preparation Affect Issues Other Than Adhesion?
In addition to helping coatings adhere to a surface, proper preparation of that surface also helps the coating look better. It looks smoother (depending on the type of coating and the nature of the surface, of course) and cleaner, and the risk of the coating failing over time is reduced. With a solid, properly cleaned surface underneath, a coating has the best chance possible of lasting for a very long time. If the coating is supposed to be nonstick, such as with Whitford Nonstick, better preparation and adhesion will help that coating stay intact. Any cracks or chips could interfere with the nonstick purpose of the coating.
Does Using Stronger and More Durable Coatings Matter?
Using stronger and more durable coatings, like corrosion resistance coatings, won’t eliminate the need for proper surface preparation. No matter the coating, you have to ensure the underlying surface is free of dust, debris, and anything else that could create a barrier to the coating reaching the surface. More durable coating might not blister and flake as much as weaker coating that’s been applied over a dirty surface. But you may still see spots, however small, where the coating is beginning to fail.
If you need coatings and want to discuss surface preparation in more detail, contact Sun Coatings Company. When you need a coating to look good and work well, you need durable, long-lasting materials and the right preparation procedure. Give us a call to find out more about how our coatings work.
Factories and other companies that need to apply coatings to equipment and parts have a lot of choices now, and choosing the best coating isn’t always easy. Marketing makes many look very good, but how do you know which one is right for your specific equipment? You’ll have to look at a number of factors to find the best match.
How Feasible Is the Required Surface Preparation?
First, no matter what you apply where surface preparation is going to be essential. And you have to be able to carry out the preparation procedures properly. If the coating requires a procedure that can’t be done given where the equipment (that needs the coating) is located, then that coating obviously isn’t the best. But there are more subtle issues at play as well. Maybe the preparation takes too long compared to how quickly you need to get the parts coated and shipped out. Or, maybe the preparation requires many quick steps that don’t take long, but other coatings only require a few steps for preparation. You have to ensure that the coating you choose isn’t going to end up annoying your employees to the point where they dread working with it.
Is UV Resistance Necessary?
Any parts or equipment that will be exposed to sunlight or UV lights, even indirect light, should have UV resistance built into the coating they receive. No UV resistance means premature fading and drying out, which itself can lead to cracking and chipping. This is one of the easiest choices because you either need the UV resistance or you don’t.
What Is the Coating Supposed to Do?
Coatings are supposed to protect items and make them look better, but that’s not all. Will the coating come into contact with water or another liquid? Is the coating meant more for protection or more for cosmetic appearance? Is the coating supposed to be nonstick, like Excalibur Coating? This may seem like a really obvious question because who’s going to choose a coating that’s not nonstick if they know they need nonstick? But you’d be surprised at how easy it is to overlook a condition or two given how much else you need to evaluate when choosing a coating.
Is the Environment Suitable for the Coating?
In addition to UV resistance and whether it’s going to be exposed to something, you have to consider whether the coating will be on a part that will remain inside in a climate-controlled zone, be outside in extreme temperatures, be exposed to smoky conditions and retardant chemicals (such as in firefighting), and so on. For parts that will sit outside, you even need to consider who might hang around the part; for example, the coating on a handrail by a set of steps leading to a building doesn’t sound like the harshest environment — until a bunch of people with skateboards decides that handrail is perfect for practicing skateboard tricks. There’s a reason so many companies sell skateboard deterrents for handrails.
How Much and What Types of Resistance Are Needed?
Finally, you need a really good idea of what types of corrosion resistance coatings and coating strength you need. Are you looking to prevent basic rusting, or will the equipment be exposed to actively corrosive liquids? Are those UV rays the only issue, or do you need coatings that won’t fail if the equipment bends a bit under stress? The wrong coating can develop cracks, blisters, and more.
Contact Sun Coating Company to find out more about what each coating offers so you can choose the best one for your business. We can help you sort through all the options and find a coating that’s most likely to give your equipment the coverage and protection it needs.
Industrial coatings encompass a wide range of materials, all of which offer their own unique advantages and disadvantages. All coatings are protective, but not all coatings may be appropriate for the manufacturing process or for the final products that you sell to other businesses within your industry. For example, if you work in the food packaging industry, your coating is going to need to have properties that are specific to food packaging needs, namely ensuring that all of the components are resistant to abrasive contact. But if you produce parts for those in the agricultural industry, you may need to make sure that parts are resistant to moisture and UV rays, all of which will be encountered in the conditions those pieces will be in. Fortunately, figuring out which coating to choose for your industry is fairly simple. Here are a few key tips on how to choose the right coating for your industry when you shop here at Sun Coating Company.
Consider the Challenges Your Customers Will Face
The first and most important question to ask when you’re looking for the right coating is, what challenges are my customers going to face? Each industry experiences different challenges, which is why finding the right coating is so essential to the outcome. Let’s imagine that you manufacture parts for military use. A simple coating isn’t going to do the job that your customers need it to do. Military coating will need to be able to withstand high stress, corrosion, chemical agents, and so much more. The coating that you’ll use during manufacturing needs to be able to hold up against anything that might come its way for extended periods. When you’re looking for the right coating for your industry, always consider the benefits your customer demands. This will guarantee you find a coating they will be satisfied with.
Research Both Brand and Custom Formulas
Here at Sun Coating Company, we offer a wide range of protective coatings to choose from, allowing you to fully explore what’s offered out there so you can remain confident that you’ve made the right selection for your manufacturing needs. This brings us to our next expert tip: research both brand and custom formulas. If you’re looking for a fluoropolymer coating, you can always look at established brands like Excalibur coating. These brands are well-known, and you’ll be able to find a ton of information on them as well as online reviews from other manufacturers. However, you should also consider custom formulas like our proprietary coatings, which may offer you a unique array of benefits that you may not be able to find in other solutions. Take your time to research your options so you can compare and contrast what is available to you. You never know what you’ll find until you check what products meet your specifications and compare and contrast each of them until you find the best fit.
Test Different Coats and Note the Results
Testing a coating is important. Even though some coatings may sound like they’re perfect for the applications you need them for, you could always run the risk of applying them to the wrong material. If you apply a coat without testing, this will create problems in the near future. This advice also goes for overcoating. Take your time to learn exactly how to apply the coat (or reach out to us so that we can offer our coating services for you) and learn which factors may cause a problem when trying to apply a protective coating.
Request a Quote Today
Are you interested in finding a protective coating for your industry? We here at Sun Coating Company can help. Contact us and request your quote today!
Heavy equipment of all kinds is designed to take a beating and function under extreme pressure. Many industries, such as mining and excavation, are located in areas with harsh weather and deal with materials that damage equipment over time. Using wear-resistant coatings that are formulated for heavy industry helps the equipment last longer, save money on replacement parts, and keep the operations going.
Addressing Friction and Abrasion With Wear-Resistant Coatings
Many industries deal with the movement of earth and stone, both of which cause abrasion to equipment. These materials are rough and hard and grind away at the coatings that are applied to the equipment. These coatings are vital to the operation of the machinery and moving the materials without them sticking to the surfaces.
As the coating wears off, it leaves the surface unprotected from the effects of the materials that are carried by the equipment. Making the decision to replace the old coating with a tough and durable one extends the life of the equipment while greatly reducing the damage done by the materials.
A Defense Against Corrosion and Oxidation
Industrial sites battle with corrosion and rust as a matter of course. Water and solutions are a necessary part of the operations, but they damage pipes, tanks, and fittings as time goes by. Wear-resistant coatings are used to stop corrosion from starting, but if the coating isn’t durable, it’s only a matter of time before the container breaks down.
Relining vessels and pipes with a durable coating prevents the metal from damage and aids in the transmission of fluids. The coating can also keep sediment and debris from settling and creating a clog due to its non-stick properties. This type of preventative maintenance saves money in the form of continual operation and less downtime.
How High-Grade Coatings Reduce Equipment Wear
Abrasion and friction are the number one enemy of conveyor belts, pumps, and screens that are used in an industrial setting. The forces generated by a crusher or an excavator bucket are immense and put the coating to the test. Over time, the coating wears off due to the repeated pressures it’s put under, and a fresh coating needs to be applied. This is your opportunity to improve wear resistance on equipment by using a PFA coating that’s stronger than similar types of Teflon®.
Teflon® is known for its nonstick properties, but it’s also highly wear-resistant. This is due to an extreme chemical bond that is inert and can’t be separated by outside forces. PFA is perfect for extending the life of heavy equipment through its highly protective qualities and enabling the equipment to operate as expected for years to come.
Should You Use MIL-SPEC Coatings Instead?
MIL-SPEC, or military spec, is the highest possible grade of coating that can be applied to a piece of equipment and its components. Military coating is known for its durability and longevity, as well as its ability to withstand wear for longer than most coatings. You can select from multiple military specifications to get the coating that works best for your needs.
The reason for using a MIL-SPEC coating comes down to the fact it does everything a commercial coating does, but better. It can withstand high temperatures for long periods of time, resists abrasion and corrosion with minimal wear, and has low friction.
Get the Right Coating for Your Heavy Equipment and Mining Needs
At Sun Coating Company, we provide coating services for industrial operations that need to get the most out of their equipment. We’re certified to ISO-001:2105, and we only use coatings that are tested and proven to perform as expected. Contact us today to learn more about our coating services and custom industrial coatings, and let us help you get the right coating for your equipment.
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