Category Archive: Teflon Coatings

Coating Processes for High Humidity Conditions

Coating Processes for High Humidity Conditions

The environment plays a critical role when it comes to coating processes. This is especially true when it comes to high humidity conditions. Being aware of the issues high humidity can cause when choosing coating products is the first step in choosing a reliable coating product. At Sun Coating Company, we can help narrow down the choices to ensure the one you choose provides the best results.

Effects of High Humidity on Coating Processes

When high humidity is present, the coating on surfaces can be negatively affected because moisture can filter or find its way into the coating. This results in problems, such as corrosion, blistering, improper curing, and weakened adhesion to the surface. The substrate/material may then begin to flake or peel.

Coating Selection

At Sun Coating Company, we are a leader in supplying Teflon® that addresses the many conditions that substrate/surfaces encounter, including high humidity.

When consulting with our experienced staff, they will provide you with information about Chemours Teflon® finishes, and help you choose the appropriate industrial application(s) necessary for your business.

Whether the coating is for metal or non-metallic surfaces, coating products are designed to provide the highest level of adhesion. From aluminum and brass to fiberglass and plastics, Chemours has a high-quality coating.

Sun Coating Company Available Coatings

For over 60 years, Sun Coating Company has supplied high-level products to industrial companies. We provide an extensive list of choices to accommodate the many types of environments and conditions that require the best in a coating product.

A few of the types of Teflon® coatings we carry include:

  • Teflon®ETFE – a tough fluoropolymer that works against chemicals.
  • Teflon® FEP – superior nonstick properties.
  • Teflon® PFA works continuously at elevated temperatures.
  • Teflon® PTFE promotes resistance to abrasion, and low friction, and operates at the highest temperatures.
  • Teflon®-S One Coat is formulated to enhance toughness and improve resistance to abrasion.
  • Teflon®-S Dry Lubricant works under high pressure to provide necessary lubrication.

Additional Coating Processes

Another coating product supplied by our company is Synoloy’s® weld spatter-resistant coating. For companies involved with welding, spatter is a common occurrence and one that can be costly in both productivity and production costs.

With the application of the spatter-resistant coating, gone are the days of having to scrap and clean equipment. Not only does the coating protect work areas, but it also helps prevent damage to equipment.

Benefits of Weld-Splatter Coatings

For any company, efficient production time, lower maintenance costs, reduced downtime, fewer maintenance calls, better quality, and a more productive and efficient workplace are all on the priority list. For these reasons, choosing Sunoloy® is the right choice.

Sunoloy® coatings also provide the following:

  • Better fit-ups (equipping).
  • Production costs are lowered.
  • Enhanced safety in work areas.
  • When equipment is stored, the coating prevents corrosion.
  • Protecting the equipment not only extends the lifetime of fixtures and equipment but it also protects your investment.
  • Non-migratory, which makes the coating compatible with downstream painting processes.

Appropriate industrial coating is essential for any business involved in providing quality products. Whenever your company has a need for other types of coating services, contact one of our sales representatives about additional Sunoloy® products. These include products such as Excalibur as a highly efficient anti-stick coating or Whitford Xylan® for coatings that are specifically designed to resist corrosion.

Contact Our Sales Team

Our goal at Sun Coating Company is to help our customers from start to finish. We focus on providing our customers with current information about technology updates, our available coating processes, and our line of Chemours and other applicable coating products. Call, email, or request a quote for immediate assistance.

 

What Industries Benefit the Most from High-Performance Coatings? 

What Industries Benefit the Most from High-Performance Coatings  

High-performance coatings are used in a variety of industrial settings for different types of equipment and their requirements. They’re used in mining operations, food processing, and automotive to name a few. For many industries, industrial coatings make their operations much more efficient, prevent contamination, and extend the working life of equipment.

The purpose of an industrial coating is to protect both the surface of the vessel and the material that it contains for the short and long term. Here’s a look at some of the industries that benefit from the use of high-performance coatings.

Molding and Stamping Industries

Stamping and molding dies are used to use high heat and pressure to press or mold steel or plastic into a final form. The dies require a coating to protect it from the heat of the press while preventing the part from sticking. The coating also has to be thin enough to maintain the tolerances of the die. A high-performance coating like Sunoloy® does all of this and more, resulting in fewer bad molds and stampings.

Automotive Manufacturing

Vehicles are made up of many moving parts, with these parts subject to wear and friction due to their rotational nature. Both auto and automotive parts manufacturers benefit from using high-performance coatings such as Excalibur Coating. A fluoropolymer coating reinforces the metal it’s applied to and reduces friction for the smoothest possible operation and longevity of the part.

Mining

The mining industry is hard on its equipment due to the abrasive nature of moving large quantities of material in various formats. Excavator buckets, conveyor belts, and pipes are just some of the types of mining equipment that benefit from industrial coatings. Durable coatings with high abrasion and heat tolerance are capable of protecting mining equipment from sustaining damage and can also resist build-up for longer. These properties also prevent corrosion and rust from eating away at the equipment.

Medical

The medical industry as a whole benefits from the use of coatings that are designed for a specific purpose. Pharmaceutical research involves the use of chemicals that can damage equipment, and prosthetics rely on lubrication to aid in the movement of artificial joints. Coatings in the form of dry lubricant films and non-stick finishes aid in the operation of these items and more. Furthermore, coatings can be applied to medical and surgical tools for better performance.

Food Processing

The food processing industry uses industrial coatings for their cooking vessels and food processing equipment for ease of cleaning and optimal performance. When it comes to getting the most out of a coating, Chemours Teflon® finishes delivers on its ability to protect a vessel, withstand high heat, and won’t leech chemicals into the food. These properties reduce downtime, minimize the risk of contamination, and extend the lifespan of the unit.

Packaging

Packaging manufacturers rely on equipment that uses heat to perform a process. That is, a heat sealer uses a blade to sear and cut plastic, bagging machines heat seal bags, and blister packing has to use heat to seal the foil to the plastic. The plastics and foils used in these processes eventually leave behind residue that needs regular removal. An industrial coating, such as a Teflon® PFA, protects the heated surface and makes it easier to clean.

Contact Us Today to Learn More About the Industries We Serve

At Sun Coating Company, we provide coating services to just about any industry that uses coatings on their equipment. We offer commercial and custom coatings that are fully tested and proven to perform to specifications. Our facility is capable of providing a professional application to your equipment that you can rely upon. Get in touch with us today to learn more about the industries we serve and how we tailor our work to meet your needs.

 

Can Industrial Coatings Be Reapplied?  

Can Industrial Coatings Be Reapplied  

The short answer to the question is yes; industrial coatings can be reapplied whenever necessary. It’s possible to reapply most types of industrial coatings as they’re designed for reapplication when the original one wears off. Reapplication can also be done partly or whole, depending on the level of degradation of the original coating. The following is a look at what’s involved in reapplying an industrial coating to your equipment.

Why Industrial Coatings Degrade

Degradation happens for various reasons, with the major ones being wear and tear, weather, and impacts on the equipment. Industrial environments tend to be harsh ones, something that causes the compounds in the coating to break down over time. This happens to every coating, with the difference coming in the form of quality. For example, Teflon FED coatings can last for years due to their resistant properties and are easily reapplied when the current coat has worn away.

Should You Stick With the Same Coating?

In most cases, yes, you should have the original coating material reapplied. For example, a piece of equipment had one of the Chemours Teflon coatings applied for waterproofing. The equipment was designed to be used with a specific coating in order to be as effective as possible and also aid in longevity. During the design process, the lifespan of the coating was taken into consideration, and an instruction for reapplication was included in the paperwork for the equipment.

What this means is that reapplying the same coating is in alignment with what the designer intended when they created and tested the unit. Using the same coating is the best course of action as it restores the unit back to its original state and level of effectiveness.

Sometimes it happens that a coating gets discontinued, which means you have to switch to a different coating material. Look for a coating material that’s similar in chemistry and properties, or check with an industrial coating supplier to learn more about alternatives. It’s also a good idea to contact the manufacturer for guidance in the event a warranty is still in effect on the unit.

The Benefits of Reapplying Industrial Coatings

Industrial equipment is designed to be durable and lasting under heavy use and weather conditions. Industrial coatings play a role in the durability factor, but they don’t always last as long as the equipment. However, if you don’t keep up with reapplication, you’re exposing the unit to atmospheric conditions that can cause deterioration.

If you’re not sure about reapplying an industrial coating to your equipment, contact the equipment manufacturer or an authorized repair service to learn more. Most of the time, a piece of equipment can get re-coated, but knowing is better than assuming.

Making Your Reapplication Last Longer

Coatings have a tendency to deteriorate in patches, but they can also disappear in their entirety. When you find that the coating is looking patchy, you have the option to take off the remainder for a full re-coating or fill in the patches.

Filling in the patches makes sense when they’re limited to small areas and most of the original coat is still intact. The patching makes the coating whole again and is effective at protecting the surface. In the event the coating has large patches, it’s best to strip the surface clean and start fresh with a new coating.

Getting the Right Industrial Coating for Your Needs

At Sun Coating Company, we offer custom industrial coatings for a wide range of industries. We’re always testing and evaluating coating formulas for different applications to ensure that the products we sell are going to meet our customer’s needs. Get in touch with us today to learn more about our services and products and how we work hard to deliver customer satisfaction.

 

How Coatings Improve Chemical Resistance in Harsh Environments

How Coatings Improve Chemical Resistance in Harsh Environments

All manufacturing processes are going to rely on metal equipment for production. However, this presents a problem. Metal is vulnerable to a wide array of external threats, both in regard to the manufacturing facilities, if the metal in question is used in the equipment needed for production, as well as in regard to the equipment that metal parts are used for once they leave the facility and are used in business and consumer products. This is where protective coatings come in. Protective coatings are a must for any business involved in industrial production. But how do these protective coatings work? What do you need to consider when seeking protective industrial coatings for your own business purposes? Here’s a closer look at how coatings improve chemical resistance in harsh environments. Once you’re ready to find protective industrial coatings for your business, you can request a quote here from Sun Coating Company.

What Are Industrial Coatings?

Industrial coatings refer to any coating that is applied to a substrate. While there is a myriad of industrial coatings to choose from, such as anti stick coating and powder coatings, the end goal is the same: to apply a protective coating that effectively binds to the underlying substrate so as to protect it against the various stressors and hazards that it will encounter during use. What’s important to note about industrial coatings is that not all coatings are going to be suitable for all environments. Some coatings may be excellent for reducing abrasion but may not be able to hold up so well against chemicals they come in contact with. Others may be chemical resistant but may not hold up against higher temperatures, which can present problems during the manufacturing process and beyond. This presents an important question: which industrial coatings offer chemical resistance, and how?

Examples of Industrial Coatings and How They Improve Chemical Resistance

Not all coatings are chemically resistant, and this is due to the makeup of the product being used. For example, a basic acrylic coating may serve to protect a substrate from abrasion, but chemicals will eat right through it as it’s not able to defend itself against the harsher compounds it comes in contact with. Certain industrial coatings are far more effective at being chemically resistant. How? The industrial coatings that will defy chemicals feature tight molecular bonds and non-porous surfaces that prevent chemicals from working their way into and through the coating. The denser and stronger the coating, the more likely it is to protect substrates against chemicals.

But which protective coatings are chemically resistant? Some of the top coatings worth considering if you’re seeking to defend substrates from chemicals include:

  • Fluoropolymer-based coatings, such as Whitford nonstick solutions, are capable of shielding substrates against hydrochloric, nitric, phosphoric, and sulfuric acid, just to name a few. As with many other coatings, you can also expect abrasion resistance and high-temperature resistance.
  • Polyurethane-based coatings are adept at defending substrates against a wide range of caustic chemicals as well as other hazards like hydraulic oil, acids, and solvents.
  • Epoxy-based coatings are a popular protective coating option. It protects against an array of chemicals, including everything from fatty acids to salt solutions and chemical cleaning detergents.

When you’re looking for chemically resistant industrial protective coatings, you should also consider custom options. Custom industrial coatings will help you get the specific chemical resistance you demand and specific benefits you may not get with broadly tailored products.

Contact Sun Coating Company to Protect Your Equipment and Product

Sun Coating Company is your partner in protecting industrial equipment from caustic chemicals that could cause major damage to exposed substrates. Get in touch with us today to get your quote, or ask us about our various products and services.

 

The Impact of Temperature on Coating Performance

The Impact of Temperature on Coating Performance

Coating, much like most things related to industrial processes, is a science. Coating can be done wrong, and there are many factors that can lead to poor coating performance immediately after a coating has been applied. One of the major factors that can play a role in coating performance and efficacy is temperature. The coating needs to be done at just the right temperature, which will vary depending on the type of coating being applied. More than that, other temperature-related factors like ambient temperature and substrate temperature can play a role. What happens when you try to apply a coating when the temperature is too low or too high? Let’s see how temperature can impact coating performance and why you should get substrate professionally coated by Sun Coating Company.

How Low Temperatures Impact Coating

Let’s imagine that you’re working with Teflon FEP coatings, and you’re starting the coating process long after the coating has had a chance to cool down. What might you expect when this happens? Cool temperatures can have a massive impact on the coating process. When temperatures are too low, coatings will often have a hard time binding to the substrate, will be slow to cure in comparison to how fast they’d cure if they were put on at the right temperature, and would likely result in a poor finish. Of course, surface-level issues like discoloration and an uneven surface are the least of your concerns. The coating applied at a low temperature will be entirely ineffective at its job, potentially coming off easily or breaking as well as introducing all of the various elements you’re trying to keep out onto the substrate. If you’re attempting a coating or you’re getting it professionally done, always make sure that it’s being done at the correct temperatures.

How High Temperatures Impact Coating

Attempting coating when the coating is too hot is unlikely to lead to as severe issues as the above, correct? Not exactly. While the issues might not look as dramatic, trying to apply corrosion resistance coatings and other coatings before they should be applied can lead to many issues as well. The primary problem with coating at a high temperature is rapid drying. Rapid drying results in uneven application. While not sagging, you’re still not getting the full and secure coating that your materials need to remain protected against industrial threats. More than that, coating at a high temperature will begin to show signs of coating issues, including but not limited to cracking, blistering, and skinning. Things you might not see until much later in a coated substrate’s life become evident immediately when you begin coating far too quickly.

Receive Proper Coating With Sun Coating Company

Successful coating depends on making sure the coating used is being applied at the right temperature. Too low of a temperature gives you a coating that is not bonded correctly and has a host of other issues that make it useless immediately after it has finally hardened. Too high of a temp completely ruins the coating, even if it looks like it’s on there a bit tighter, requiring immediate replacement as well. Coating is a service that requires the support of a professional who has extensive experience offering coating services. If you’re interested in coating services and you’re ready to work with an experienced company that will provide you with the best results the first time around, start here with Sun Coating Company!

No matter the type of coating needed or the product being coated, we’ll provide you with the desired results and the superior service you demand each and every time. Get started with us today by requesting a quote for your project or reaching out to us with any questions you might have!

 

Why Is My Industrial Coating Failing?

Why Is My Industrial Coating Failing

As a leading industrial coatings company, our team at Sun Coating Company understands how frustrating it can be when coatings fail prematurely. Our goal is always to provide coatings that stand the test of time in even the harshest industrial environments. However, despite any company’s best efforts, coatings can still fail sometimes. Here are some of the most common reasons coatings fail and provide tips to help prevent failures.

Surface Preparation Issues

One of the most common reasons industrial coatings fail is inadequate surface preparation. Coatings require a clean, contaminant-free surface to properly adhere. Any dirt, oil, grease, rust, or other contaminants can cause coatings to lose adhesion. Even unseen contaminants like vapor residues can lead to coating failure down the road.

Thoroughly clean and degrease surfaces before coating application. On metals, remove any rust and create the proper surface profile for mechanical bonding. Inadequate surface prep accounts for over 60% of industrial coating failures. Don’t cut corners here.

Incompatible Materials

Coatings are formulated for specific materials like steel, aluminum, and plastic. When a coating isn’t compatible with the substrate, the result is usually premature failure. Using a coating meant for steel on aluminum will likely lead to delamination or blistering.

Always verify coating compatibility and use coatings formulated for your specific substrate. At Sun Coating Company, we can recommend compatible coatings for virtually any substrate. Our coatings, like polyurethane foam mold coatings, are engineered for common industrial materials.

Incorrect Film Thickness

Applying coatings at the wrong film thickness is a very common mistake. Coatings applied too thin won’t provide adequate protection and durability. Overly thick coatings will experience sagging, cracking, or imprinting.

Follow the product data sheet for proper film thickness and confirm thickness with wet film gauges during application. Too thick or thin by more than 10% often leads to failure. Proper film thickness ensures optimal performance.

Curing Issues

Coatings require time and the proper conditions to fully cure. When coatings don’t fully cure, performance will be severely impacted. Coatings may never reach full hardness or chemical resistance.

Allow adequate time for coatings to cure based on product data sheets. Ensure the required temperature and humidity levels for curing are met. Forced curing can be used to accelerate cure times when necessary. Uncured or partially cured coatings will almost always lead to premature failure.

Exposure Before Curing

Exposing coatings to chemicals, abrasion, or other factors before fully curing is another common mistake. Coatings in the curing process are vulnerable. Any exposure can permanently damage the coating, quickly leading to failure once put into service.

Isolate freshly applied coatings from all chemicals, abrasion, fluids, and other factors until completely cured. Avoid touching, walking o,n or otherwise disturbing curing coatings. Patience during the curing process will pay off.

Off-Ratio Mixing

Two-component coatings require mixing resin and catalyst at the proper ratio. When off-ratio mixing occurs, coatings will not cure correctly. They’ll remain tacky and soft, rapidly failing once put into service.

Carefully follow mix ratios and measure components precisely. Calibrate spray equipment regularly to ensure proper metering. Confirm ratios with periodic scrape tests. Off-ratio coatings must be fully removed and reapplied correctly.

Poor Surface Profile

An adequate surface profile provides the mechanical bonding that coatings require for abrasion and impact resistance. Surfaces that are too smooth prevent mechanical bonding, limiting coating adhesion. This is especially important for a dry film lubricant coating.

Achieve the recommended anchor profile for each coating, typically 2+ mils. Blasting, power tools, and chemical etching all create a proper profile. Slick surfaces like stainless steel may require abrasive blasting. The profile should appear uniform and jagged under inspection.

Do You Need an Industrial Coating? Call Us

When an industrial coating fails prematurely, one or more of these factors are usually the root cause. Following the tips provided will help avoid failures and maximize the coating lifespan. Of course, choosing a reputable coatings company like Sun Coating Company is also key. Our experts can recommend the ideal coating system for your specific application challenges. Reach out to us to get started improving your industrial coating performance. We look forward to partnering with you.

 

6 Things to Know About Industrial Coating Longevity

6 Things to Know About Industrial Coating Longevity

At Sun Coating Company, we know that choosing the right industrial coating is a crucial decision for protecting your assets and equipment over the years. The coating system you select can have a major impact on longevity, performance and total cost of ownership. Here are six key factors to keep in mind when selecting an industrial coating,

1. Carefully Consider the Operating Environment

Take time to thoroughly assess the temperatures, chemical exposures, abrasion levels, humidity, and potential corrosion issues the coating will face in service. Some heavy-duty coatings like Sandstrom Coating products are engineered to withstand extremely high or low-temperature conditions, constant moisture, strong solvents, and acids, while other coatings are better suited for more moderate environments. Be sure to select a coating system with a proven track record of holding up well in the specific conditions it will encounter in your situation.

2. Surface Preparation is Critical

Proper surface preparation is vital to clear the way for maximum coating adhesion and real-world durability. Be sure to completely remove any rust, mill scale, grease, oil, dirt, old coatings, or other contaminants from the substrate before applying the new coating. This provides a clean foundation. Grit blasting is often ideal, but grinding, sanding, power tool cleaning, or chemical pretreatment can also effectively prepare the surface. Roughening the surface profile also gives the coating more anchors to grip onto. Take steps to prevent any contamination before coating.

3. Match the Coating to the Substrate

Carefully select a coating designed to be compatible with the specific substrate you are coating – whether carbon steel, stainless steel, aluminum, galvanized steel, fiberglass or other materials. Some coatings, like Teflon FEP Coatings, bond well to a variety of substrates. However, other coatings may require a special primer designed for that substrate to optimize adhesion. Consult with the coating manufacturer to ensure proper system selection.

4. Consider Appropriate Film Thickness

The thickness of the fully cured coating can directly impact its long-term durability and protective qualities in the field. As a general rule, thicker coating films tend to better resist impact damage, abrasion wear, corrosion and chemical exposures over time compared to thinner coats. But thicker films also add more weight, use more material, and cost more per square foot. You’ll need to balance performance requirements with weight restrictions, material costs, and other factors to determine the optimal film thickness for your application.

5. Inspect and Test the Applied Coating

It is wise to thoroughly inspect the coating and conduct testing after the application is complete to confirm it meets specifications and performance requirements before putting it into service. Look closely for any visual defects, runs, drips, or flaws. Check thickness in multiple areas. Adhesion testing, like the cross-hatch tape method, can verify bonding strength. Hardness and scratch resistance can also be checked. Catching any issues early on prevents bigger problems down the road.

6. Plan for Regular Coating Maintenance

To maximize lifespan, industrial coatings should be periodically inspected, cleaned and touched up as needed once in service. This regular maintenance helps prevent deterioration and expand longevity. Look closely for any damage, corrosion creep, or coating wear, especially in vulnerable high abrasion or chemical exposure areas. Re-applying the coating over high-wear zones can renew protection. A properly maintained coating system will deliver lasting value year after year.

Are You Ready to Learn More? Give Us a Call Today

At Sun Coating Company, our coating experts can recommend industrial coating solutions tailored to your facility’s specific operational needs and production goals. With proper selection, surface preparation, application, and care, your coating system can protect critical assets over the long run. Contact us today to discuss your unique project requirements!

 

How to Fix Common Coating Adhesion Problems

How to Fix Common Coating Adhesion Problems

Poor coating adhesion is a prevalent issue that can plague manufacturing and fabrication operations. When coatings don’t properly bond to substrates, it leads to defects, quality problems, and added costs. As an industrial coatings supplier with decades of experience, Sun Coating Company often assists customers in resolving coating adhesion problems. We’ve seen many of these issues first-hand and want to share some of the most common causes and remedies. With some adjustments to surface preparation, application techniques, and processing, you can get coatings to adhere correctly.

Surface Prep Sets the Stage

Inadequate surface preparation is one of the main culprits when coatings fail to adhere. This is particularly true when it comes to chemours Teflon finish. The substrate needs to be thoroughly cleaned and mechanically profiled to allow anchoring of the coating. Following the coating manufacturer’s guidelines for proper preparation methods is crucial. Here are some key factors to check:

  • All contaminants, including oil, grease, rust, mill scale, and any foreign matter, must be eliminated from the surface through cleaning processes like solvent wiping or alkaline wash.
  • The surface should be profiled by abrasive blasting, chemical etching or other methods. This profiles the surface and gives the coating something to grip onto. The proper height of this surface profile needs to be confirmed.
  • Residual dust and particles after profiling should be completely removed by blowing off and vacuuming. Even tiny debris can get in the way of adhesion.

Curing Conditions Matter

Not properly curing the coating after application is another issue that can undermine adhesion. Each coating formulation requires a specific temperature and duration in the curing oven to fully crosslink and build bonding strength. It’s critical to closely follow the cure schedule listed in the technical data sheet. Some key points:

  • Confirm oven thermocouples are calibrated for accurate temperature readings.
  • Check that airflow in the oven provides uniform heat distribution without hot or cold spots.
  • Meet the minimum cure time specified by the coating manufacturer. Shorter times risk under cured coatings with poorer adhesion.

Contamination Can Creep In

Small contaminants during the coating application process can also impair adhesion. Meticulous care should be taken to prevent contamination of the coating, substrate, equipment, and environment:

  • Coating guns, hoses, and tanks must be thoroughly cleaned to avoid cross-contamination.
  • Coatings should be filtered just prior to application to catch any particulates.
  • A clean, temperature-controlled spray booth prevents issues from dirt, humidity, and debris.
  • Bare hands touching coated parts leave oils and salts that inhibit adhesion.

Coating Selection Matters

Choosing coatings formulated for the substrate is critical for proper adhesion. Mismatching coatings and surfaces often struggle to bond. Be sure to select coatings designed for the specific material being coated, such as food processing coatings for metal pots and pans. Some tips include:

  • For metal substrates, use coatings made for metallic bonding.
  • Properly determine the plastic polymer type to match with the right coating.
  • Consider a primer to anchor the topcoat when needed.
  • Ask the coating vendor for guidance on the optimal coating options.

Test First

When possible, perform an adhesion test before a full production coating run to confirm the coating adheres correctly. There are several standard test methods that qualify adhesion strength.

Troubleshooting Tricks

If adhesion problems occur even after addressing the above factors, don’t hesitate to ask your coating supplier, like Sun Coating Company, for troubleshooting help. We can assist in diagnosing the root cause and finding a solution to get your parts coated with excellent adhesion.

When You Need Coatings Applied, Give Us a Call

With attention to proper surface prep, contamination prevention, cure parameters, and coating selection, many common coating adhesion failures can be prevented. But when challenges arise, work with an experienced coatings expert to get back on track. Following the right process will have your coatings bonding tightly for a beautiful, long-lasting finish. Reach out to our team anytime for adhesion troubleshooting or selecting the optimal coating for your application needs.

How Do I Find the Right Coating Supplier for My Needs?

How Do I Find the Right Coating Supplier for My Needs

Industrial protective coatings are a must-have for equipment longevity and manufacturing support. But the bulk of the advice that you’ll receive when it comes to coatings is in regard to elements of the coatings themselves, such as the types of coatings, the required application and maintenance, and so on. But one question almost every business will find themselves faced with when shopping around for coatings is, how do I ensure that I’m turning to the right coating supplier for my business? Choosing the wrong coating supplier can leave you with low-quality products and services that create more issues than they solve. If you’re interested in getting it right the first time, consider the helpful insights offered below, and request a quote from Sun Company to get the support and service you deserve!

Consider Which Coatings You’re Interested in

The first thing to look into when you begin looking at coating suppliers is their inventory. Consider which coatings you’re interested in when you start the shopping process. Not all suppliers may carry all types of coatings or offer the needed coating-related services. For example, you may find one supplier that appeals to you, but if you settle on them without doing any further research and discover that they don’t offer the food processing coatings your business needs, you’re going to be right back at square one. Always make a list of the products or services you need, then begin shopping for them.

Conduct Extensive Company Research

Now that you have a list of coatings in mind, it’s time to begin looking at coating suppliers. Finding the right coating suppliers is like finding the right business for any of your needs, personal or business-related. You’ll want to conduct extensive company research, focusing on the following:

  • Time in Business: Time in business isn’t necessarily a must when you’re trying to find the right coating supplier. However, a company that has been supplying coatings for a significant period of time is one that is going to be able to provide you with the level of support and guidance that you need when you’re seeking out coatings for your industrial equipment. More than that, there’s the potential for new companies to potentially be scams, especially if they just got started and there are red flags around the website. The longer a business has been around, the more likely it is that they’re a high-quality partner in helping you find the right coatings.

  • Website and Third-Party Reviews: Reviews will tell you the things that a business won’t. Looking at the reviews and testimonials on a business’s website will give you an idea of how satisfied past customers were so that you can shop form that supplier with confidence. However, some businesses may also only show positive reviews and testimonials. This is why you need to look at third-party review platforms to see if feedback is equally positive there. If everyone seems to be satisfied and issues are limited, it’s a strong indication they’re a coating supplier you can trust.

  • Quality of Inventory: When you’re researching coating suppliers, look at their inventory. Do they carry high-quality products like Whitford Xyland coatings? Or, is their inventory filled with low-quality coatings that won’t give you the durability and protection your equipment needs? Making sure they only offer the former is essential to your experience.

Always Ask Questions

Customer support plays a major role in your shopping experience, especially if you need help learning more about coatings and getting recommendations. Reach out to them with any questions you have so you can get a feel for how they treat their customers and if they’ll offer the support you deserve. If they’re rude and unhelpful, seek a new coating supplier!

Request a Quote Today!

Sun Coating Company is your coating supplier and coating services partner, offering you the high-quality coatings, helpful service, and superior results your business needs. Request a quote from us today!

 

What Are the Cost Factors for High-Performance Coatings?

What Are the Cost Factors for High-Performance Coatings

When you’re looking into industrial protective coatings for your business, chances are that you’re only looking for the best. Granted, there are applications for coatings of a perceivedly lesser quality and lower price point if you’re only looking to temporarily coat things. However, most people are going to want the best coating for their needs. But with high-quality coatings come higher-quality costs. One might think, why is this coating significantly less while this coating that offers more worth so much more in comparison? As with any product, there are quite a few reasons. Let’s examine the cost factors of high-performance coatings to get a better idea as to why they cost more than their counterparts. No matter what budget you have or how much you’re willing to spend, Sun Coating Company is always here to help you find the appropriate coatings for your business demands.

Cost Factors Related to High-Performance Coatings

High-performance coatings, in regard to the actual material used to coat your substrates, are going to cost more due to the quality and types of compounds needed to make the coating solution, the complexity of the process required to put everything together (which includes any labor), and the machinery required to manufacture the coating. Whereas cheaper coating solutions may be easier to make overall, high-performance coating solutions will cost you more because they’re more involved, regardless of whether it comes down to sourcing the many additives required to get the best result or the machinery used in the crafting of the coating solution. Keep this in mind, no matter if you’re looking into Cerakote or another brand.

But what about coating services themselves? Why do high-quality coatings cost so much? As the saying goes, you get what you pay for. Companies offering high-quality coating services will charge for the cost of the product itself as well as the time and labor that goes into making sure your parts are properly coated. Put simply, the level of effort and the amount of work/materials that goes into coating solutions and coatings themselves will determine the price point that is set for these products and services. If you want great work for a large part using a custom solution, you may expect to pay more. If you have something small that requires a coating that isn’t overly involved, you can expect to pay less.

Should Cost Be a Factor When You’re in Need of Coatings?

Cost and affordability are naturally going to be a factor when you’re seeking out solutions for your business. But don’t think that you need to spring for the cheapest thing that you can find. Whether you’re looking into coating solutions to coating services, ask yourself, can I afford to deal with a mistake should these coatings not work out as intended? Getting a coating right the first time is often much better than getting the cheapest option and discovering you need to do it all over again, which can be even more costly should the part be on its way to a customer whose business you might lose or attached to equipment in your factory that is immediately exposed to external elements that will begin eroding the substrate beneath it. Always consider the pros and cons before making any investment, be it an extremely cheap one or a more costly one!

Find Coating Services Designed Around Your Business With Sun Coating Company

Here at Sun Coating Company, we’re dedicated to providing you with high-quality coating services that you can rely on. No matter whether you want Teflon FEP coatings, basic acrylic coatings, or something else, you can trust that the job is getting done as best as possible when you come to us. Contact us now to request a quote for your industrial coatings!