Corrosion isn’t a minor issue for the marine industry; if not addressed properly, corrosion can mean the end of a ship’s sailing days. Salt water can siphon away electrons from metal, leading the metal to essentially weaken, and the water, its oxygen content, and metal can react and create rust. A company sending out a marine vessel or using marine equipment needs to add anti-corrosion coatings to any surface that might potentially be exposed to the humid, salty environment.
Why Is Corrosion Such a Problem for the Marine Industry?
Corrosion can affect even strong metals like steel. Simply having a well-built ship made of durable metal isn’t enough; the water will quickly get to work on the metal and promote corrosion. That can lead to equipment breakdowns and even hull failure. At best, the corrosion simply looks terrible, but it’s also possible that the corrosion could mean a lot of repairs.
It’s Not Just the Water You Need to Worry About
Most people worry about the salty water against the metal surface of the ship, but that’s not the only part of the environment that can cause corrosion on marine vessels and equipment. Salty air itself can also promote corrosion, and that’s even more insidious because you don’t think about the salty air touching metal. You can see water lapping up against the hull and spray from waves hitting equipment, but you don’t have such a visual reminder that air molecules are having an effect, even though they’re constantly in contact with the surfaces that are above water.
The salty, humid air can also affect any cargo and equipment the ship has on board if those aren’t protected. Equipment needs anti-corrosion coatings when possible, and cargo needs to be shielded well from the environment.
Even the Interior Pipes Aren’t Safe
You’re not going to have a perfect vacuum within the walls of the ship, and the humidity and salt in the air will seep their way into every crevice. Unfortunately, this can accelerate the aging and degradation process of pipes (plumbing or otherwise), leading to higher energy usage and more frequent repairs. Neither of these are things you need in general, much less when you’re halfway across the Pacific. Anti-corrosion coatings on plumbing pipes offer direct protection from the effects of humidity and salt, while coatings that have additional insulating properties help protect parts of the ventilation and heating systems. Better pipe integrity leads to better energy savings.
Preventing Corrosion Reduces Maintenance Needs
Any time you can prevent rusting and other corrosion, you’re reducing the need for more maintenance overall. Anti-corrosion coatings don’t eliminate the need for maintenance, obviously, but your tasks should be easier in general, with the need for serious repairs reduced in frequency. And don’t forget that the marine environment can affect the tools and parts you keep around for those repairs, too. Add anti-corrosion coatings to those, too, such as hot plate welding coatings.
You May Have Better Speed and Energy Efficiency
Anti-corrosion coatings offer a couple of extra benefits that you may not have thought about. Some of these coatings help reduce the drag of the water against the hull, and less friction and drag mean less energy is spent fighting currents. The ship’s engines don’t have to work quite as hard to keep an even speed, reducing the strain on the engine and allowing the ship to proceed more smoothly along its path to its next port.
Sun Coating Company offers coatings for most environments, including marine. Contact us to discuss the application and whether you need liquid or powder coatings. If you need a specialty coating, such as Sandstrom Mil-Spec coatings, we offer those, too. Don’t wait to protect the ships and equipment that keep your business running.
The healthcare industry has consistently remained one of the largest in the United States. Projections for 2025 indicate healthcare will continue on an upward trend. One of the important areas in healthcare facilities is food preparation. With many patients on-site, processing food needs to be fast, efficient, and safe. With food processing coatings available from Sun Coating Company, we provide a full line of products.
About Food Processing Coatings
There are many food processing coating options to accommodate the type of coating that best serves your needs. Coatings are available from Chemours Teflon®, reinforced and one-coat finishes from Teflon®, Whitford, Quantum, Excalibur, Xylan®, and more.
At Sun Coating Company, our complete line of food processing coatings is available from Chemours and Whitford. We are a Whitford-recommended coater and a Chemours licensed industrial applicator.
The benefits associated with using FDA-approved food processing coatings have a significant impact on efficiency. Benefits include:
Easier cleaning.
Productivity is improved.
Coatings promote non-sticking surfaces.
Downtime is significantly reduced.
Surfaces have low friction.
FDA Compliant Coatings
In the healthcare industry, as in many other types of environments, utilizing products that are in compliance with the FDA is a requirement. At Sun Coating Company, we supply customers with Whitford industrial and consumer coating products. Their FDA approved products are used in many industries and serve specific needs. Several of the Whitford coating products are used in industries involving the food processing industry.
PFA+ Powder
PFA+ is scratch-resistant, decreases surface defects and permeation, and is approved by the FDA, which allows the product to be in contact with food.
QuanTanium
A high-strength coating reinforced by titanium that is used in the Aerospace industry. Due to its durability and strength, the coating has moved into kitchenware.
Quantum
Quantum is designed as a reinforced nonstick coating that provides a high level of scratch resistance to cookware to protect the items against abrasion, as well as other items used to prepare food;
Quantum2
The Quantum2 nonstick coating is created using specific ceramic materials that result in superior adhesion and resistance to abrasion. The coating is used in kitchenware and in industrial food processing.
Xylac
The Xylac coatings are used for cookware and other products associated with cookware. The coatings can sustain high temperatures and have high impact resistance, adhere to metallic surfaces, and are resistant to compounds found in dishwashers and other types of cleansers.
XylanHB
The XylanHB coating is ideal for items with rough surfaces. The thick coating provides benefits in two areas: the coating promotes extended wear to items and enhances the product’s durability.
XylanXLR
XylanXLR is a high-end nonstick fluoropolymer coating developed to be heat resistant, supports dry film release, and is resistant to permeation. With its exceptional heat-resistant capabilities, it increases the reduction of food sticking to items, such as industrial bakeware.
Additional Whitford Coatings
Dykor coatings provide a high resistance to corrosion.
Excalibur is a reinforced coating developed to be resistant to wear and abrasion.
Eclipse is a three-coat nonstick system designed with specific materials to create a coating that is long-lasting.
Xylar’s thin film coatings have been developed for use in environments that are corrosive, abrasive, and have extreme temperatures.
Contact Our Team
At Sun Coating Company, helping support and promote better efficiency and productivity within the healthcare industry’s food processing areas by providing quality high-end coatings is just one of the things we do. For more information, contact us by phone, send us an email, or fill out our online form to request a quote. Either way, our expert staff is here to help.
The automotive manufacturing industry continues to be a very important one as it ensures that people have access to the vehicles they need for transportation. As there is a continued demand for new vehicles in the industry today, it is very important that manufacturers are able to keep up. One of the ways that they can do this is by investing in industrial coating services for their heavy equipment and machinery. Industrial coatings play an important role in the overall automotive manufacturing process.
Prevent Corrosion
One of the largest challenges and risks that can come with any type of industrial equipment is corrosion. Rusting can be a very serious issue as it is hard to control once it stops. If it gets bad enough, it can affect the gears and structural support of the equipment. When you invest in a new piece of equipment for your manufacturing process, adding a coating can help you prevent corrosion and rust from occurring, which can help you avoid more serious repair needs.
Proper Lubrication
Any major type of industrial equipment will need to be properly lubricated. When using this equipment, the heavy gears will continue to work, get hot, and work hard. If they are not properly lubricated, this will quickly cause wear and tear. Because of this, investing in dry film lubricant coating can be a great option. When you have this coating placed, it can help keep the equipment lubricated and protected, which can allow you to avoid more significant issues in the future.
Noise and Squeak Management
When it comes to preventing a breakdown of equipment in the auto manufacturing industry, you are likely most concerned with protecting the gears and other parts of the equipment. However, the manufacturing industry also needs to be concerned with noises and squeaks when using the equipment. While sharp noises and squeaks are an indication of stress on the equipment, they can also be hard for an employee to deal with throughout the day. When investing in noise and squeak reduction coatings, you can drastically reduce the noise that is produced.
Ensure Compliance with Warranty and Lender Requirements
Another reason that a company in the auto manufacturing industry should invest in this type of coating is that it can help to protect the equipment warranty and comply with lender requirements. Heavy equipment is very expensive and valuable and many businesses will take out a loan when acquiring it. Depending on the lender, following specific maintenance and protection services could be a requirement. In some cases, this can include having an industrial coating applied. If you have received any type of warranty, it may also require you to have this type of coating.
Improved Efficiency
Margins on vehicle sales and prices can be slim, and cutting costs is very important. One of the ways you can do this is by investing in industrial coatings for your equipment. Not only can this prevent damage and wear and tear, but it will also help ensure the equipment remains efficient. Over the years, this will allow you to produce more cars at a lower cost. This can save you money and boost the bottom line.
Anyone who is in the automotive manufacturing industry is likely very aware of how important it is to keep their equipment in good working order. One of the ways that you can protect your equipment is by investing in quality industrial coating services. When you want to learn more about industrial coating and how it can serve your manufacturing business, you should call us. We can answer all of your questions and help ensure your equipment is appropriately protected.
The aerospace industry relies on advanced materials and coatings to achieve optimal performance under extreme conditions. From jet engine components to airframe structures, coatings play a crucial role in corrosion protection, wear resistance, high-temperature stability, and other critical properties. Here at Sun Coating Company, we can help you apply various types of coatings and learn more about them. Here are some of the ways that industrial coatings enhance aerospace parts and lead to improved safety, efficiency, and reliability.
Protecting Against Corrosion
Aircraft operate in harsh environments filled with moisture, salt spray, and wide temperature swings. This leads to corrosion issues that can degrade performance and require expensive repairs if left unchecked. Protective coatings form a barrier between the underlying metal surfaces and the surrounding atmosphere. Cerakote ceramic coatings excel in corrosion protection with excellent adhesion and resistance to UV exposure, chemicals, and thermal cycling. The inert properties of ceramics prevent oxidation and galvanic corrosion between dissimilar metals.
Fluoropolymer coatings like DuPont Teflon PFA provide non-stick surfaces that resist wetting and chemical attack. The stable molecular structure of PFA makes it ideal for corrosion protection in acidic exhaust environments. Electroless nickel coatings offer corrosion resistance by fully encapsulating base metals in an even layer of nickel-phosphorus alloy. This is preferable over plating for complex geometries. Conversion coatings like anodizing and chromating impart corrosion resistance through the growth of surface oxide layers. However, environmental restrictions limit their use compared to protective polymer and ceramic coatings.
Managing Friction and Wear
Moving parts like bearings, gears, and engine components experience friction and repetitive wear. Over time, this can lead to premature failure. Low friction, wear-resistant coatings provide a smooth glide surface and hardness to resist abrasion. Materials like diamond-like carbon (DLC) and molybdenum disulfide (MoS2) minimize friction through unique molecular structures. Tungsten carbide coatings deter wear through extreme surface hardness up to 3000 HV.
Soft, dry lubricants like graphite and boron nitride lower friction without abrasive effects. Fluoropolymers like PTFE reduce friction through slippery molecular chains that easily shear apart. Hard anodizing grows an abrasion-resistant oxide layer on light alloys. The result of low-friction, wear-resistant coatings is improved mechanical efficiency and longer service life of treated components. This reduces maintenance needs and aircraft downtime.
Withstanding High Temperatures
Jet engines, exhaust systems, and other aerospace equipment endure intense heating. Specialized thermal barrier and abradable coatings allow operation at temperatures over 1000°C. Zirconia-based ceramics insulate turbine blades and vanes against hot gas flows. Abradable seals between fan casings and blade tips ablate at contact points to maintain tight clearances. This prevents dangerous gas leakage while permitting free rotation.
Advanced cobalt and nickel alloys resist high-temp oxidation and fatigue. Combining these materials with insulating ceramics and cermets enables lightweight, high-efficiency engine designs. Thermal spray methods deposit thick coatings of corrosion/heat-resistant alloys onto combustion hardware. Line-of-sight techniques like physical vapor deposition apply thin-film coatings of temperature-stable compounds.
Enhancing Appearances
Aircraft exteriors demand coatings that maintain attractive, glossy finishes over years of service. UV-resistant polyurethane clear coats applied over durable epoxy primers give aluminum and composite structures long-lasting protection. MIL-spec coatings like CARC provide chemical agent resistance with a range of colors for military applications. Specialized topcoats containing anti-erosion additives prevent chipping from sand and rain impact. This preserves the aerodynamic shape and radar-absorbing properties of composite stealth aircraft.
Applying the Optimal Coating Solution
With so many coating options available, it’s essential to select the right material and process for each application. At Sun Coating Company, we offer turnkey industrial coating services for the aerospace sector and other industries. Our expertise includes specialized processes like Cerakote ceramic coating ideal for high-heat engine parts. We also apply release coatings for hot plate welding and non-stick surfaces. With decades of experience, we deliver high-quality coating solutions tailored to your application’s demands. Contact us today to discuss your project requirements.
Posted by Lisa Notturno on | Comments Off on How Thermal Spray Coatings Improve Surface Durability
Any piece of industrial or automotive equipment, metal surface, or other product that you rely on and want to keep in good condition should be properly covered and protected. A great way that you can do this is by taking advantage of thermal spray coating services. This is a common process that heats certain materials and then applies them to the product that you want to protect. There are various advantages that come with this service, the most important of which may be that it improves overall durability. A thermal spray coating can improve durability in a variety of ways.
Corrosion Resistance
One of the ways that heat seal packaging coatings can help to protect an underlying product is by offering corrosion resistance. Corrosion is a serious issue that can impact any type of metal material. If corrosion starts to occur, it can quickly spread and cause more damage. Fortunately, when you use a thermal spray coating, you can stop the corrosion from starting in the first place. A thermal spray will cover the entire product with rust-resistant materials that will keep it covered and protected for years to come.
Heat Resistance
Another advantage of using one of these spray services is that it can offer heat resistance. Many pieces of equipment and machinery will use a lot of energy when in use. This can then generate heat, which could cause damage. However, the level of damage can be mitigated and greatly reduced if you invest in heat-resistant materials and coating sprays. This will help to improve the overall structural integrity of the product.
Reduce Friction
When using Whitford Xylan Coatings and other similar thermal spray coatings, you will also enjoy the lack of friction that can occur. Friction is something that all people need to take seriously and try to avoid. When using any type of heavy equipment, there is bound to be friction from the use. When this occurs, it can cause wear and tear to both the equipment and the underlying product. This can cause the need for part replacements in the future. However, if you are able to use a thermal spray and keep the product properly lubricated, you can avoid much of this friction.
Electrical Insulation
Depending on the type of equipment you are using, ensuring that it has proper electrical insulation can be very important. Thermal spray coatings can be made of insulating materials, such as alumina, which are designed to provide protection against electrical currents that could run through the equipment. This can then help you avoid a variety of electrical issues, which can include the risk of short circuits and electrical failures. This can protect the equipment and reduce safety risks for any user. This spray is often used in the electronics, aerospace, and other industries where system performance is critical.
Create a Harder Surface
Ultimately, you will also enjoy using the thermal spray as it will create a harder surface and barrier. Any type of equipment is prone to cracks, dings from debris, and other risks that could impact the overall integrity of the item. However, you can reduce these concerns when investing in a thermal spray. These sprays can help to create a harder surface that will allow you to avoid dents, cracks, and scratches.
If you are looking to improve the surface and protection of a product or surface, you should consider thermal spray coatings. These services offer a wide range of benefits, including improving the overall durability of the product. It can be a great option for a wide range of products ranging from large pieces of equipment down to small intricate parts and components. You should call us today to learn more about this service and how it can help you.
Posted by Lisa Notturno on | Comments Off on How Coatings Reduce Wear and Tear in Harsh Environments
Industrial coatings are used to help protect the various components of your industrial machinery (and if you manufacture parts and seek to stand out from your competition, your customer’s components as well). But while the application of coatings and the reported benefits are relatively well-known across multiple industries, not everyone understands what they do or why they work. Learning more about how coatings protect substrates is essential to being able to shop for coating products and services with ease. Here’s a primer on how coatings reduce wear and tear in harsh environments. When you’re ready to receive custom industrial coatings to protect your equipment, you can get started here with Sun Coating Company.
How Do Coatings Work?
Aptly named coatings are protective layers that are applied to the various substrates you might find in an industrial environment in order to provide a shield between the underlying substrate and the environmental conditions it encounters during use. Coatings work by making sure that the surface of your substrate is coated or covered, meaning that anything outside of the substrate won’t be able to come in contact with it. This is important regardless of what industry you work in (heat seal packaging coatings, agricultural coatings, and beyond), as manufacturing can do a great deal of damage over the years, even despite the fact that the equipment was specifically designed for the job that it’s doing. But what is this wear and tear, and what type of support do coatings offer?
Why Do They Reduce Wear and Tear, and in What Way?
As stated above, coatings act as a shield between the substrate and its external environment. Rather than the substrate on your equipment dealing with the friction related to its function, the various other products and solutions used in manufacturing, or even environmental threats, the coatings are what take the damage on behalf of the substrate, protecting the material just underneath its surface. This is necessary when operating industrial machinery. Without coatings, equipment might break down much faster or require more regular maintenance, which can cost you more money than you need to be spending and result in downtime that could end up cutting into your business’s bottom line. No matter the equipment or the function, you should always have coatings.
But while the basic function of a coating is easy to understand, exactly how do they reduce wear and tear? More specifically, what kind of wear and tear might you encounter in an industrial setting, and how do coatings keep your equipment in optimal shape? Coatings can reduce the following kinds of wear and tear you’d expect in the manufacturing process:
Friction and Abrasion: In order to do its job, industrial machinery relies on myriad smaller parts working together in harmony. No matter the process, these parts will be rubbing against each other, which will cause natural wear and tear over time. Many coatings reduce this friction and defend substrates against other substrates that would be banging against them while producing products and materials. They wear down instead so that you can keep various components of your machinery looking and performing their best.
Moisture: Whether moisture from the manufacturing process or moisture machinery might encounter outside, many coatings are hydrophobic, defending the substrate against corrosion. Teflon FEP coatings, for example, are a great choice for defense against this kind of wear and tear.
UV Rays: UV rays can pose a threat to some substrates, which isn’t good if they consistently encounter sunlight. Coatings can reduce the impact of UV rays and absorb this damage instead.
Chemical Corrosion: Caustic chemicals, salts, and so many other solutions are found in manufacturing. They can do an extensive amount of damage to substrates in a short period of time, resulting in having to replace parts frequently. Some coatings serve as a great defense against harsh chemicals that your equipment will naturally encounter.
Protect Your Equipment With Sun Coating Company
Coatings are the best defense against industrial wear and tear, and Sun Coating Company delivers the coatings that your equipment requires to remain in optional shape for years to come. Reach out to us today to request a quote for your coatings!
Posted by Lisa Notturno on | Comments Off on Understanding Different Types of Protective Coatings
Protective industrial coatings are a crucial addition to any of the various parts or products that you’re producing as a business or using as a business, especially when you’re in the business of producing equipment and parts used in industries like construction, agriculture, transportation, and beyond or you’re a business in those industries that need enhanced performance and functionality. That being said, many businesses may struggle to figure out exactly which protective coatings they should be applying to their equipment in order to get the best results. There are numerous protective industrial coatings out there. Which is the best fit for your specific manufacturing needs? Learn more about the different types of protective coatings, how to determine which coating will provide the best results when applied to your products or your equipment, and how Sun Coating Company can help you source protective industrial coatings for your business.
The Why Behind Industrial Coatings: What to Ask Before Selecting the Right Coating for Your Applications
The numerous protective industrial coatings that one can choose from can make selecting one for your business seem like an insurmountable task. But as with most other aspects of your business, determining the right course of action begins with understanding what you’re looking to achieve. For example, let’s imagine that you’re looking for an industrial protective coating that will support you in your packaging business. In this case, you’re going to need a specific coating, not just any one that you can choose from. Heat seal packaging coatings are designed specifically for the packaging industry, supporting parts like heat sealing jaws, heat sealing heads, and heat sealing plates for enhanced performance and reduced wear and tear over time. If you’re manufacturing parts for the agriculture industry, you may need something resistant to wear and able to withstand external elements, making powder coatings a better option.
When you begin shopping for protective coatings here at Sun Coating Company, always ask why you need an industrial coating and which benefits you’re seeking from protective coating solutions. This will help you narrow down your options so you can decide which coating is the best fit for your manufacturing needs.
Different Types of Protective Coatings and Their Benefits
With that in mind, which types of protective coatings are you able to choose from? Some of the most common protective industrial coatings worth considering when you’re seeking to improve the durability of your parts or products include:
Polyurethane Coatings: Polyurethane coatings are an excellent choice when you need a finish that is resistant to abrasions and retains a smooth look. There are several types, some of which are resistant to UV rays and others that tend to degrade in the light. Take care to research these coatings extensively before committing to one.
Acrylic Coatings: Acrylic coatings are quick to dry, far more colorful, and are corrosion resistant. These are often applied to roofing substrates.
Epoxy Coatings: Epoxy coatings are extremely durable, and able to withstand high temperatures, abrasion, and corrosion. As with polyurethane coatings, however, it’s important to make sure that you’re choosing the right one as some may not perform as well in the sunlight.
Ceramic Coatings: Ceramic coatings offer superior thermal insulation and can be used to coat industrial equipment to safeguard it against UV rays, high temperatures, and even moisture. That being said, they don’t hold up well when applied to equipment that encounters a great deal of stress.
Of course, you’re not limited to just common protective coatings you can find online. Here at Sun Coating Company, we offer a wide range of custom industrial coatings like our MOLYKOTE Coatings. If you’re looking for something better designed for your operations or products, consider one of our many custom solutions!
Request a Quote Today!
Sun Coating Company is dedicated to providing you with superior industrial protective coatings that support your business. Get in touch with us and request a quote today!
Posted by Lisa Notturno on | Comments Off on How Industrial Coatings Improve Equipment Longevity
Heavy equipment is a staple and major asset for companies in a wide variety of industries. For those that are looking to maintain long-term profits and serve their customers, keeping equipment in good condition is very important. One of the ways that you can do this is by investing in industrial coatings for the equipment. These coatings can help protect industrial equipment in a variety of ways, which can extend the useful life and ultimately save you some money.
Preventing Surface Damage from UV Radiation
If you have industrial equipment that is used outside and is in the sun, you will likely know how damaging long-term exposure to the sun can be. UV radiation can not only damage the color of the equipment, but start to cause cracking and surface degradation. Because of this, you will want to invest in professional industrial coatings that are designed to help prevent this from occurring. Coatings, such as chemours teflon finishes and other options, are designed to protect against UV radiation and other risks.
Corrosion Resistance
Another challenge that can come with using heavy equipment, either outside or in an area that is humid, is corrosion. When equipment starts to rust, it can be hard to control and prevent from growing further. Because of this, you need to prevent it from even beginning. One of the best ways that you can do this is by investing in an industrial coating for your equipment. One of these professional coating services will provide great rust resistance that can protect your equipment for years to come.
Allow for More Efficient Maintenance
No matter how well you protect your industrial equipment on a daily basis, you will need to still invest in routine maintenance. The level of maintenance and work that occurs will vary based on how well-protected your industrial equipment is. When your equipment has a proper coating on it, you will have protection from the outside elements. This can reduce the amount of work that is necessary, which can allow you to avoid more expensive repair needs.
Maintain Efficiency
When you use industrial equipment on a regular basis for your business, you will need to ensure that it is working properly. When it is efficient and working properly, you will be able to complete more tasks each day, will reduce your energy output and costs, and can even rely on less labor. Ultimately, this can reduce your operating costs while also allowing you to produce more. Industrial coatings are designed to protect all elements of the equipment, which will ensure they are able to remain efficient and save you plenty of money.
Coatings Designed for Equipment
Ultimately, when it comes to industrial coatings for your heavy equipment, there is not a one-size-fits-all option. It is important to get a coating that is right for you and your equipment. There are many options, such as polyurethane foam mold coatings, that are ideal for certain types of equipment. It is important to work with an expert that understands your equipment and needs and can match it with the right type of coating.
When you are looking to extend the useful life of your industrial equipment, industrial coatings are a great investment. A great place to visit and learn more about these industrial coatings is through SunCoating. Give our team a call today to learn more about how our industrial coatings can help you and your business. Ultimately, these will be able to help extend the life of your equipment, keep it efficent, and help your business serve more clients and be more efficient.
Posted by Lisa Notturno on | Comments Off on The Science Behind High-Performance Coatings
In today’s world, as in the past, high-performance coatings are in demand for use in many areas. One of the first of these fluoropolymers was discovered by accident by scientist and chemist Roy J. Plunkett in 1938. Plunkett was an employee of DuPont for 58 years and is credited with discovering the non-stick coating known as Teflon, which is made using the chemical polytetrafluorethylene (PTFE).
About Fluoropolymer Coatings
Fluoropolymer coatings blend fluoropolymer lubricants and resins. The non-stick properties of the coating protect surfaces from chemical damage and corrosion and make them resistant to high temperatures that support thermal stability.
While fluoropolymer coatings were, and still are, a popular choice for cookware, the coating was not widely used for industrial purposes. This has changed with the implementation of additional processes that have enhanced and improved coating capabilities.
Excalibur Fluoropolymer Coatings
There is a high-performance coating available called Excalibur. At Sun Coating Company, we offer this anti-stick coating that goes above and beyond the standard fluoropolymer product. What makes this coating superior to conventional non-stick coating is its external-reinforced coating. This is accomplished through a combination of stainless-steel alloys combined with polytetrafluoroethylene (PTFE-rich) coatings. PTFE is also known as Teflon.
The toughness and hardness provided by the stainless-steel plus PTFE’s non-stick properties have supported the development of Excalibur to be used for heavy industrial purposes. The coating has earned the distinction of being the most wear-resistant of PTFE coatings.
Excalibur Coating Process
The process that Excalibur goes through to achieve its reinforced coating is straightforward. The initial substrate (material) is prepped with an abrasive to roughen the surface so elements within Excalibur’s coating will adhere to the surface better.
The next step involves stainless steel particles that have been heated to extremely hot temperatures and are then applied to the surface via spraying. As the steel particles cool down, they will naturally harden, melding into the surface of the substrate/material. As the particles meld onto the material’s surface, they form what are referred to as “peaks” and “valleys” versus creating a smooth surface. This provides a strong base that will support the nonstick coating.
In the next step, the material receives its first coat of nonstick, which begins to fill the “valleys”. As more nonstick is applied to the material, both the “valleys” and the “peaks” are covered, resulting in material coated in exceptionally strong nonstick held firmly in place by the “peaks” of stainless steel.
The benefits of Excalibur include:
Durability
Resistance to corrosion
Resists wear
Low friction and release
Works under the harshest of conditions
Excalibur is just one of the available industrial products we offer. For more availability, consider the high-performance Whitford nonstick coatings for industrial and consumer use.
Each of the coatings provided by Whitford meets FDA compliance requirements. Along with Excalibur, additional long-lasting coatings available from Whitlock include:
Dykor
Eterna
Eclipse
PFA+
QuanTanium
Quantum
Quantum2
Xylac
XylanHB
Xylar XLR
Xylar
What We Offer
At Sun Coating Company, our focus is to provide customers/clients with advanced fluoropolymer coatings. These coatings improve the properties that have a direct effect on resistance to wear, corrosion, abrasion, noise reduction, low friction, high temperatures, and more.
These coated products can be used in many industries, from automotive, food processing, and hot plate welding to fasteners, screw machine parts, washers, and many more.
Contact Us
For more information about our products, our website has in-depth descriptions of our available custom coatings. Contact our sales department for more information. Use our convenient online form to request a quote about your specific needs. You will be contacted by a staff member to discuss your product requirements.
Posted by Lisa Notturno on | Comments Off on Top 4 Tips for Choosing the Right Fluoropolymer for the Job
Sun Coating prides itself on maintaining the highest quality finished coatings in the coating services industry. When people are looking for a fluoropolymer to solve a problem, they often think of the Teflon™ brand first, but what should you consider when choosing the coating?
The versatility of these coatings allows almost unlimited application to a wide variety of parts, sizes and configurations, always adding value far beyond the inherent nonstick qualities. But, did you know the Teflon coating line actually consists of over 150 different systems and four fluoropolymer chemistries?
In order to ensure that you pick the best fluoropolymer coating for your application, be sure to consider the following.
Substrate
Teflon coatings are compatible with most ferrous and non-ferrous metals. Still, because these products are head-applied, properties of the metal allow must be considered, including its oxidation stability to ensure adhesion of the coating as well as preserving part geometric and dimensional integrity. Coatings add thickness, so it will be equally important to make allowances based on the product of choice.
Performance Requirements
The Teflon coating line can provide a variety of benefits depending on chemistry and coating system that you select. PTFE coatings provide the lowest coefficient of friction, while FEP systems can offer superior release (nonstick). PFA coatings can enhance durability and resistance to corrosion, and ETFE coatings will offer increased resistance to abrasion and chemical resistance.
Project Budget and Value
For finished, production-scale items, when cost-drivers are integral with overall value, Teflon S can be an effective solution.
End Use Environment
In addition to understanding the mechanics of use when selecting a coating, it is equally important to identify the end-use environment and the type of exposure to ensure performance objectives are met.
Now that you know the things to consider for selection, Teflon and Sun Coating Company have the resources to help you solve all your coating problems. We look forward to hearing from you at sales@suncoating.com or phone 734-453-0822. Also feel free to submit your requirements by using our on-line Coating Questionnaire Form
